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3406E Truck Engine Disassembly & Assembly Shop Manual

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3406E Truck Engine Disassembly & Assembly Shop Manual

Covers: 3406E On-Highway Truck Engines with serial numbers:

  • 1MM 0001-Up (Engine)
  • 2WS 0001-Up (Engine)

Compatibility: Windows/Mac/Tablet

The following is a list of topics contained in the Factory Caterpillar Disassembly and Assembly Shop Manual

Disassembly and Assembly Section
Fuel Priming Pump- Remove and Install
Fuel Filter Base – Remove and Install
Fuel Transfer Pump – Remove
Fuel Transfer Pump – Instal
Electronic Unit Injector- Remove
Electronic Unit Injector- Install
Electronic Unit Injector Sleeve- Remove
Electronic Unit Injector Sleeve- Install
Turbocharger- Remove
Turbocharger- Disassemble
Turbocharger- Assemble
Turbocharger- Install
Exhaust Manifold – Remove and Install
Inlet and Exhaust Valve Springs – Remove and Install
Inlet and Exhaust Valves- Remove and Install
Inlet and Exhaust Valve Guides – Remove and Install
Inlet and Exhaust Valve Seat Inserts- Remove and Install
Inlet and Exhaust Valve Seals- Remove and Install
Engine Oil Filter Base- Remove
Engine Oil Filter Base – Disassemble
Engine Oil Filter Base- Assemble
Engine Oil Filter Base- Install
Engine Oil Cooler – Remove
Engine Oil Cooler- Disassemble
Engine Oil Cooler- Assemble
Engine Oil Cooler- Install
Engine Oil Pump – Remove
Engine Oil Pump – Disassemble
Engine Oil Pump- Assemble
Engine Oil Pump – Install
Water Pump – Remove
Water Pump – Disassemble
Water Pump -Assemble
Water Pump- Install
Water Temperature Regulator- Remove and Install
Engine Support (Front)- Remove and Install
Flywheel – Remove
Flywheel – Install
Crankshaft Rear Seal – Remove
Crankshaft Rear Seal – Install
Flywheel Housing – Remove and Install
Vibration Damper and Pulley – Remove and Install
Crankshaft Front Seal- Remove
Crankshaft Front Seal- Install
Front Cover- Remove
Front Cover- Install .
Gear Group (Front) – Remove
Gear Group (Front) -Install
Housing (Front) – Remove
Housing (Front)- Install
Valve Mechanism Cover- Remove and Install
Valve Mechanism Cover Base – Remove and Install
Compression Brake – Remove (If Equipped)
Compress!on Brake- Disassemble (If Equipped)
Compress~on Brake – Assemble (If Equipped)
Compression Brake – Install (If Equipped)
Rocker Arm and Shaft – Remove
Rocker Arm – Disassemble
Rocker Arm – Assemble
Rocker Arm and Shaft- Install
Cylinder Head – Remove
Cylinder Head -Install
Camshaft – Remove
Camshaft- Install
Camshaft Gear- Remove and Install
Camshaft Bearings – Remove
Camshaft Bearings- Install
Engine Oil Pan – Remove and Install
Cylinder Liner – Remove
Cylinder Liner- Install
Piston Cooling Jets – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods- Disassemble
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Install
Connecting Rod Bearings – Remove
Connecting Rod Bearings- Install
Crankshaft Main Bearings – Remove
Crankshaft Main Bearings – Install
Crankshaft – Remove
Crankshaft- Install
Bearing Clearance – Check
BrakeSaver – Remove
BrakeSaver- Disassemble
BrakeSaver -Assemble
BrakeSaver -Install
BrakeSaver Engine Oil Pan – Remove and Install
BrakeSaver Engine Oil Pump- Remove
BrakeSaver Engine Oil Pump- Disassemble
BrakeSaver Engine Oil Pump- Assemble
BrakeSaver Engine Oil Pump- Install
BrakeSaver Control Valve- Remove
BrakeSaver Control Valve – Disassemble
BrakeSaver Control Valve – Assemble
BrakeSaver Control Valve -Install
Atmospheric Pressure Sensor – Remove and Install
Camshaft Position Sensor- Remove and Install
Crankshaft Position Sensor – Remove and Install
Coolant Temperature Sensor – Remove and Install
Engine Oil Pressure Sensor – Remove and Install
Fuel Temperature Sensor- Remove and Install
Boost Pressure Sensor- Remove and Install
Inlet Air Temperature Sensor – Remove and Install
Fan Drive – Remove
Fan Drive – Disassemble
Fan Drive – Assemble
Fan Drive- Install
Engine Control Module- Remove and Install
Electric Starting Motor – Remove and Install
Air Compressor- Remove and Install
Air Compressor Drive Gear – Remove
Air Compressor Drive Gear – Install (Two Cylinder)
Air Compressor Drive Gear- Install

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