ALGEMENE INFORMATIE ................................................ ............... 1
Toepassingsgebied en gebruik van deze handleiding ............................................ ........ 3
ALGEMENE BESCHRIJVING ................................................ ...................... 3
Afterbehandelingssysteem ................................................ ................ 4
Elektronisch motorcontrolesysteem ......................................... 4
MILIEU OMSTANDIGHEDEN ................................................ ........... 7
Veiligheidsinstructies en voorzorgsmaatregelen .................................... 8
CPC voertuiginterface harnas .............................................. .... 19
Motor remkracht ............................................... ..................... 20
1
1.1 Motor Trim Covers and Frames ............................................ ..... 1-3
1.2 Cilinderkopdekking .............................................. ........................ 1-6
1.3 Cilinderkop ............................................... ..................................... 1-8
1.4 Cilinderblok ............................................... ................................... 1-21
1.5 Voor- en achterste motorheffingsbeugels ............................... 1-42
1.6 Motorrem ............................................... ....................................... 1-44
1.7 Voorradiale afdichting .............................................. ............................... 1-51
1.8 Achterradiale afdichting .............................................. ................................. 1-54
1.9 Krukas slijtage mouw .............................................. ................ 1-57
1.10 Krukas Montage ............................................... ...................... 1-63
1.11 Voorklepbehuizing .............................................. ....................... 1-86
1.12 Krukas Positiesensor .............................................. ........ 1-88
1.13 Krukas Trillingsdemper en katrol ............................. 1-89
1.14 Vliegwiel ................................................ .............................................. 1-91
1.15 Ring Gear ............................................... .............................................. 1-100
1.16 Pilootlager ............................................... ....................................... 1-104
1.17 Motor Stuurgereedschap .............................................. ......................... 1-108
1.18 vliegwielbehuizing ............................................... ............................. 1-110
1,19 Piston, zuigerveren en drijfstang ............................... 1-112
1,20 Kleppen ................................................ .................................................. .. 1-138
1.21 Tuimelarm ............................................... .......................................... 1-154
1.22 Nokkenas en tandwielassemblage ............................................. ......... 1-158
1.A Aanvullende informatie ............................................... ..................... 1-169
2 Fuelsystem
2.1 Elektronische eenheidpomp .............................................. ....................... 2-3
2.2 Fuel Return and Nozzle Spill Line ........................................... . 2-17
2.3 Brandstofoverloopklep .............................................. ........................ 2-19
2.4 Hoge druk brandstofleiding en transferbuis ......................... 2-20
2.5 Brandstofinjector Harness Adapter Frame ................................... 2-30
2.6 Brandstofinjector ............................................... ...................................... 2-32
2.7 Beschermende mouw ............................................... ............................ 2-41
2.8 Motorbesturingsmodule .............................................. ................... 2-44
2.9 Brandstoffilter ............................................... ............................................ 2-47
2.10 Brandstoffilterbehuizing .............................................. ........................... 2-50
2.11 Brandstoffilterbeugel .............................................. ........................... 2-53
2.12 Brandstofhand Primer-pomp ............................................. ..................... 2-55
2.13 Brandstofpomp ............................................... .............................................. 2-57
2.14 Brandstofpompaandrijving .............................................. ................................... 2-60
2.15 Brandstofdoseerventiel (FDV) ........................................... ......................... 2-63
2.16 Doser Blok Montage .............................................. ..................... 2-68
2.17 Fuel Doser-klepkoelmiddel Lijnen ............................................ .... 2-71
2.A Aanvullende informatie ............................................. ..................... 2-73
3
Smeersysteem
3.1 Smeersysteem Beschrijving .............................................. .. 3-3
3.2 Oliepan ............................................... .................................................. .. 3-5
3.3 Piston Olie Spray Nozzle ............................................. .................... 3-8
3.4 Nokkenas Smeermondstuk .............................................. ....... 3-12
3.5 Oliepomp en zuigleiding ............................................ ................. 3-15
3.6 Oliefilter ............................................... ............................................... 3-22
3.7 Oliekoeler / filterbehuizing ............................................ ................ 3-24
3.8 Motorolie druk / temperatuursensor ............................ 3-31
3.9 Olievull-buis en oliepeilstok .......................................... ............. 3-33
3.A Aanvullende informatie ............................................... ..................... 3-37
4 Koelsysteem
4.1 Koelsysteem ............................................... .................................. 4-3
4.2 Koelvloeistofpomp ............................................... ..................................... 4-8
4.3 Voorloper en spannersondersteuning ........................................ 4-18
4.4 Thermostaat ................................................ ......................................... 4-19
4.5 Motor Koelvloeistoftemperatuursensor ..................................... 4-23
4.6 Cilinderheadcoolantvent-lijn ............................................. 4- 25
4.Een AANVULLENDE ............................................. ..................... 4-35
5
Brandstof, smeerolie, en koelvloeistof
5.1 FUEL ................................................ .................................................. ...... 5-3
5.2 SMEEROLIE ............................................... ................................... 5-5
5.3 COOLANT ................................................ ................................................ 5- 7
5.Een AANVULLENDE ............................................. ..................... 5-13
6 AIRINTAKESYSTEM
6.1 LUCHTINLAAT elleboog en koudstartelement ........................................... ... 6-3
6.2
INTAKE GASKLEP en de adapter .......................................... 6-8
6.3 GAS mixerbehuizing .............................................. ............................. 6-10
6.4 inlaatspruitstuk .............................................. ............................ 6-13
6.5 ELEKTROSTATISCH olie afscheider, CRANKCASE SEPARATOR EN
Olieafscheider afvoerleiding .............................................. .................. 6-16
6.6
INLAATLUCHTTEMPERATUURSENSOR / DRUKSENSOR ............................. 6-23
6.7 TURBOCOMPRESSOR ................................................ ................................... 6-25
6.8 wastegateaandrijver ............................................... ........................ 6-35
6.Een AANVULLENDE ............................................. ..................... 6-41
7 UITLAATSYSTEEM
7.1 UITLAATSPRUITSTUK ASSEMBLY .............................................. ........... 7-3
7.2 BRAKE GATE ............................................... ........................................... 7-11
7.3 ELEKTRONISCHE Proportioneelventiel .............................................. .. 7-26
7.Een AANVULLENDE ............................................. ..................... 7-29
8 UITLAATGASRECIRCULATIE ONDERDELEN
8.1 EGR gastoevoer ............................................. ............................... 8-3
8.2 EGR-koeler gasuitlaatpijp ............................................ ............ 8-7
8.3 EGR koeler en draagbeugel ............................................ 8-9
8.4 EGR-koeler hitteschild MONTAGEBEUGEL .................. 8-18
8.5 EGR koeler koelmiddel inlaatbuis ............................................ ..... 8-19
8.6 EGR-koeler koelmiddel terugvoerbuis ............................................ 8-21
8,7 EGR REGELKLEP .............................................. ............................. 8-23
8.A AANVULLENDE ............................................. ..................... 8-25
9 ELECTRICAL EQUIPMENT
9.1 AANDRIJFRIEMEN ............................................... ........................................... 9-3
9.2 Dynamo / airco compressor BRACKET .......... 9-12
9.Een AANVULLENDE ............................................. ..................... 9-15
10 KRACHTAFNEMER
10.1 FRONT POWER TAKE-OFF ............................................ ........................ 10-3
10.2 ACHTER MOTOR POWER TAKE-OFF ........................................... ............ 10-7
11 SPECIALE
11.1 COMPRESSOR FLANGE .............................................. ................... 11-3
11.2 LUCHTCOMPRESSOR ............................................... ................................. 11-5
11.Een AANVULLENDE ............................................. ..................... 11-11
12 GEBRUIK EN CONTROLE
12.1 BEREIDING VAN EEN EERSTE START ........................................... 12-3
12.2 DE MOTOR STARTEN .............................................. .......................... 12-8
12.3 lopen van de motor .............................................. ........................... 12-11
12.4 Stoppen van de motor .............................................. .......................... 12-13
12.Een aanvullende informatie ............................................. ..................... 12-15
13 Motor Tune-up
13.1 De wash van de klep controleren ............................................. ................... 13-3
13.2 De wash van de klep aanpassen ............................................... ................. 13-9
13.Een aanvullende informatie ............................................... ..................... 13-11
14 Preventief onderhoud
14.1 Geplande intervallen ............................................... ....................... 14-3
15 Motoropslag
15.1 Motor voorbereiden op opslag ............................................... ..... 15-3
INHOUDSOPGAVE ................................................. ................................................
Index-1
