Kawasaki 85ZV-2 wiellader Officiële werkplaats Diensten Repair Manual

Kawasaki 85ZV-2 wiellader Officiële werkplaats Diensten Repair Manual

De beste PDF-handleidingen online omvat: bladwijzers + doorzoekbare tekst + index = snel navigatie en beste organisatie!

Dit is de Volledige ambtenaar Dienst Reparatie Handleiding voor de Kawasaki wiellader.
Deze handleiding bevat diepe informatie over onderhoud, montage, demontage en onderhoud van uw Kawasaki. 

Dit PDF-bestand is een bladwijzer en doorzoekbaar om te maken wat u gemakkelijk te vinden hebt.

Modellen en serials:

Aangedreven door CUMMINS QSC8.3 ENGINE
Serienummer 85C5-9001 en hoger

INHOUD :

85ZV-2 Algemene informatie ............. 00-1
Hoe te gebruiken Manual ......................... 00-2
Veiligheidsmaatregelen ............................ 00-2
Symbolen ............................................ 00-3
Outline ............................................. 00-4
Indeling van hoofdcomponenten ............. 00-4
Inspectie en onderhoud tafel .................... 00-5
Aanbevolen smeermiddelen .................................. 00-8
Koelvloeistof ................................................. .............. 00-10
Smeerschema ................................................ 0,00-11
Gewicht van de hoofdcomponenten ............................... 00-12
Bouten aandraaimoment .......................................... 00-13
Slangklem aandraaimoment .............................. 00-17
Vloeibare pakking en schroefvergrendeling middel ................... 00-18
Belangrijke informatie betreffende het lassen reparatie service ......... 00-20
85ZV-2 Meting for Performance Controleer ... 03-1
Waarschuwingen voor de veiligheid ............................................... 0,03-2
Standard meetwaarden voor Performance Check ... 03-3
85ZV-2 Functie & Structuur Chassis Group .................... 12-1
Voorzijde Chassis ................................................ ......................... 12-2
Loading linkage ................................................ ........................ 12-2
Loading verbindingspen ............................................... ................... 12-4
Rear Chassis ................................................ ............................ 12-5
Brandstoftank (S / N 9001-9139) ........................................ ................ 12-5
Brandstoftank (S / N 9140-) ......................................... ....................... 12-6
Floor board mount ............................................... ...................... 12-7
Center Pin ................................................ .................................. 12-8
Bovenste middenpen ............................................... .......................... 12-8
Lager middenpen ............................................... ........................... 12-8
Stofzegel ................................................ ...................................... 12-9
85ZV-2 Check & Aanpassing Chassis Group ........................... 13-1
Linkage Pin ................................................ ................................... 13-2
Liner ................................................. ............................................. 13-2
Center Pin ................................................ .................................... 13-4
Aanpassen shim ................................................ .............................. 13-4
Lagedekking installeren ·························································································································································································································································· ······· 13-4
Installeren van lagere buitenring .............................................. ............ 13-5
85ZV-2 Function & Structure Power Group ................................ 22-1
Hoogspanningslijn ................................................ .................................... 22-2
Motor / Transmissie ............................................... ................... 22-3
Motor / Transmission Mount .............................................. ............. 22-3
Radiator (S / N 9001 ~ 9100) ......................................... ................... 22-4
Radiator Mount ................................................ .............................. 22-5
Radiator (S / N 9101 ~) .......................................... .......................... 22-6
Radiator Mount ................................................ ................................ 22-7
Schroefas ................................................ ............................. 22-8
Second Propeller Shaft Assembly .............................................. ..... 22-9
Derde propeller. Assamenstelling ................................................ ...... 22-10
As-assemblage ................................................ .............................. 22-11
Ax-ondersteuning ................................................ ................................. 22-12
Differentiële versnelling ................................................ ............................ 22-14
Koppel evenredigheid type ............................................... ................ 22-14
Beperkte slip differentieel (optie) ............................................ ......... 22-18
85ZV-2 Check & Aanpassing Power Group .................................. 23-1
Motor ................................................. ........................................... 23-2
Motorsnelheid meten ............................................... ................. 23-2
Motoroliedruk meten .............................................. .......... 23-3
Schroefas ................................................ .............................. 23-4
Propeller Shaft-fase ............................................... ..................... 23-4
Tweede schroefasuitlijning .............................................. ... 23-4
Aanhaalkoppel ................................................ ........................... 23-5
As ................................................. .............................................. 23-6
AXLE Moer Aanpassingsprocedure .............................................. ......... 23-6
Differential Gear-aanpassingsprocedure ........................................... 23-7
85ZV-2-functie- en structuurkoppelomvormer en transmissiegroep..32-1
Koppelomvormer ................................................ ............................ 32-2
Koppelomvormer structuur ............................................... ............... 32-2
Power Flow Path ............................................... ............................... 32-2
Koppelvermenigvuldiging ................................................ ...................... 32-2
Koppelomvormer tandwielpomp .............................................. .......... 32-3
Spijkerpomp Specificaties ............................................... ................ 32-3
Overdragen ................................................. ................................... 32-4
Koppelingcombinatie ................................................ ............................. 32-4
Shift-hendelpositie ............................................... ............................... 32-4
Downshift-knop Bediening ............................................... .................. 32-4
Tandwiel en aantal tanden ............................................ .............. 32-5
Clutch-specificaties ................................................ ........................... 32-6
Clutch Pack ................................................ ....................................... 32-7
Vooruit en 3e snelheid Koppelingen ............................................... ...... 32-7
Omgekeerde en 2e speed koppelingen ............................................. ..... 32-8
1e snelheidskoppeling ............................................... .................................. 32-9
4e snelheidskoppeling ............................................... ................................. 32-10
Power Flow Pad in de transmissie ........................................ 32-11
Hydraulisch systeemdiagram ............................................... ........... 32-14
Hydraulisch circuitdiagram ............................................... ............. 32-15
Oliestroom ................................................ .......................................... 32-16
Oliestroom in de koppelomvormer lijn ........................................... ...... 32-16
Oliestroom naar de koppeling ............................................. ........................... 32-16
T / C en T / M oliecirculatie ......................................... ................... 32-17
Regelklep ................................................ .................................. 32-19
Systeem diagram ................................................ .............................. 32-20
Modulatie mechanisme ................................................ ................... 32-21
Clutch Control Oliedrukcurve ............................................. .......... 32-22
Reizen naar voren 1e snelheid ............................................. ............. 32-23
Veranderen van de eerste eerste snelheid naar omgekeerde 1e snelheid .................... 32-24
Trimmer engagement ................................................ ........................ 32-25
Clutch-engagement Beginnend ............................................... ................ 32-26
Koppeling Magneetventiel ............................................... ..................... 32-27
Voor voorwaartse / achteruit- en snelheidskoppelingen ........................................... 32-27
Voor trimmer ................................................ ........................................ 32-29
85ZV-2 Check & Aanpassing Koppelomvormer en transmissiegroep..33-1
Clutch-oliedruk ............................................... ..................... 33-2
Meten van koppeling oliedruk .............................................. ......... 33-2
85ZV-2 Functie & Structuur Hydraulische Groep ......................... 42-1
Spoelen Hydraulisch Circuit ............................................... ............. 42-2
Doel van het spoelen ............................................... ........................... 42-2
Waarschuwingen op hydraulische onderdelen Vervanging ............................... 42-3
Hydraulische circuitsymbolen ............................................... ............. 42-4
Hydraulische lijnen ................................................ .................................. 42-4
Pompen en motoren ................................................ ................................ 42-4
Cilinders ................................................. ......................................... 42-4
Bedieningsmethoden ................................................ ........................... 42-5
Drukregelklep ............................................... ...................... 42-5
Doorstromingscontroleventiel ............................................... ............................. 42-5
Richtingregelklep ............................................... ................... 42-6
Controleer klep ................................................ ..................................... 42-6
Diverse hydraulische symbolen ............................................... ..... 42-7
Hydraulische systeemwerking ............................................... ......... 42-8
Hydraulisch systeembedrijfsoverzicht .............................................. .... 42-8
Indeling van hydraulische eenheden .............................................. ................ 42-10
Hydraulische tank ................................................ ............................... 42-11
Hydraulische tankspecificaties ............................................... ............. 42-11
Hydraulisch oliepeilcontrole .............................................. ..................... 42-11
Hydraulische tank (S / N 9001-9250) ........................................ .............. 42-12
Hydraulische tank (S / N 9251-) ......................................... ..................... 42-14
Hydraulische pomp ................................................ .............................. 42-16
Hydraulische pompspecificaties ............................................... ........... 42-16
Hydraulische pompprincipe ............................................... .................. 42-17
Hydraulische pompslijtplaat .............................................. ................. 42-18
Hydraulische pompbus smering .............................................. .... 42-18
Hydraulische cylinder ................................................ ......................... 42-19
Boomcilinder ................................................ ................................... 42-19
Emmer Cilinder ................................................ ................................ 42-20
Stuurcilinder ................................................ .............................. 42-20
Hydraulische cilinderspecificaties ............................................... ....... 42-21
Systeem laden ................................................ ............................. 42-22
Reducerende klep (voor pilootdruk) ........................................... ... 42-23
Pilotklep (S / N 9001-9214) ........................................ .................... 42-24
Pilot-klepfunctie ............................................... ............................ 42-26
Pilot-klep bediening (gemoduleerde positie) ...................................... 42-26
Pre-PRE-PRESTENT EN PUNTEN MAGNEET SOLENENOID .......................................... 42 -28
Pilotklep (S / N 9215-) ......................................... ........................... 42-29
Pilot-klepfunctie ............................................... ............................ 42-31
Pilot-klep bediening (gemoduleerde positie) ....................................... 42-31
Pre-PRE-PRESTENT EN PUNTEN MAGNEET SOLENENOID .......................................... 42 -33
Meerdere Regelklep (KML28 / 2T002) ........................................ 42- 34
Meerdere regelklepspecificaties .............................................. ..42-35
Meerdere regelklep Hoofdontlastklep ............................................ 42-36
Meerdere Regelklep Overbelastingsklep (met make-upfunctie) .42-38
Make-upklep van meerdere regelklep ........................................... ..... 42-40
Meerdere Regelklep Emmer Spool ............................................. ...... 42-41
Meerdere regelklep Boomspoel ............................................. ........ 42-43
Adapter (opening) .............................................. ................................ 42-46
Ride Control (OPT) ............................................. ............................. 42-47
Rijbeheersing Hydraulisch Circuit .............................................. ............... 42-47
Ride Control-functie ............................................... .......................... 42-47
Rijbeheersing ............................................... ....................... 42-48
RIJD REGELKLEP MONTAGE .............................................. .............. 42-50
Accumulator (voor ritcontrole) ............................................ .............. 42-55
Stuursysteem ................................................ ............................. 42-56
Orbitrol ................................................. ........................................... 42-57
Orbitrol-structuur ................................................ ............................. 42-57
Orbitrol Specificaties ................................................ ...................... 42-58
Orbitrol Operatie ................................................ ............................. 42-59
Orbitrol feed-back mechanisme bediening ......................................... 42-61
Stuursnelheid en debietcontrole ............................................ ... 42-62
Hydraulische pompolie hoeveelheid en stuurkracht ................................ 42-62
Orbit Rotor Operation Principle .............................................. ............. 42-63
Stuurklep (KVS25-A3.0 / 20) ....................................... ............. 42-64
Stuurklepbewerking ............................................... ................... 42-66
Stuurplunger Variabele gasklep .............................................. ....... 42-68
Stuurklep Flow Control Plunger ............................................. ..... 42-69
Stuurklep Hoofdontlastklep ............................................. .......... 42-70
Stuurklep Overbelastingsklep ............................................. .... 42-72
Stuurpilootcircuit en de werking ervan ............................................ ..42-74
Afsluiter ................................................ ........................................ 42-76
Stopventielfunctie ............................................... ............................. 42-77
Stopventielbewerking ............................................... ........................... 42-77
Reducerende klep (voor orbitrol) ............................................ ............. 42-78
Stuurlijnfilter ............................................... .......................... 42-79
K-hendel (OPT) ............................................ ...................................... 42-80
Hydraulisch circuit ................................................ ................................. 42-80
Hydraulische lijndiagram ............................................... ....................... 42-81
Hydraulische lijn ................................................ .................................... 42-82
Magneetventiel Assemblage (1/2) .......................................... .............. 42-83
Magneetventiel Assembly (2/2) .......................................... .............. 42-84
Efficiënt laadsysteem ............................................... ............... 42-85
Efficiënt laadsysteemoverzicht .............................................. ......... 42-85
Montage van de Els-klep ............................................... .................. 42-86
Montage van de variabele kick-out sensor ......................................... 42- 87
Efficiënte laadsysteembewerking .............................................. ..... 42-88
Ventilator Motorysteem ............................................... .......................... 42-89
Montage van ventilatormotor .............................................. ....................... 42-89
Fan Motor Line ............................................... .................................. 42-90
Hydraulische circuit (normale rotatie van de ventilator) ..................................... 42-92
Reversing Fan Motor Line (OPT) ........................................... ....... 42-98
Omkeerventilator Motorfunctie .............................................. ............... 42-98
Hydraulisch circuit (omgekeerde rotatie) ............................................ ..... 42-102
Secundaire besturing ................................................ ...................... 42-103
Secundaire besturingsoperatie ............................................... .......... 42-104
Secundaire stuurmotor en pomp ............................................. .42-105
85ZV-2 Controleer en aanpassing Hydraulische groep .............................. 43-1
Lading / Stuurcircuit Relief Valve / Ride Control Circuit Reducing Valve (OPT) ......... 43-2
Circuit Relief Velvesetting drukken ...................................... 43-2
Rijdbesturingscircuit Reducerende klep instelling drukken (OPT) ............. 43-8
Stuurcircuit Relief Klep instelling drukken .................................... 43-10
Hydraulische cylinder ................................................ ........................... 43-15
Cilinder Natural Drift ............................................... .......................... 43-15
Afsluiter ................................................ ....................................... 43-17
Stopplein aanpassingsprocedure .............................................. ........ 43-17
85ZV-2-functie en structuurremgroep .................................... 52-1
Remsysteem Overzicht ............................................... ...................... 52-2
ServiceRem ................................................ .................................... 52-2
Parkeerrem ................................................ ................................... 52-2
Aanpassing van de interne druk van de as ............................................. ... 52-2
Remeenhedenlay-out ............................................... ............................. 52-3
Unloader-klep ................................................ .................................. 52-4
Loader-klepbewerking ............................................... .................... 52-6
Klepeenheid ................................................ ........................................ 52-7
Accumulator ................................................. ..................................... 52-9
In-line filter .............................................. .................................... 52-10
Remklep ................................................ .................................... 52-11
Remklepprestatiekaart .............................................. ........ 52-12
Remklep Overzicht ............................................... .......................... 52-13
ServiceRem ................................................ .................................. 52-15
Service remwerking ............................................... .................. 52-15
Service remwrijvingsplaat .............................................. ................ 52-16
Service Remstaalplaat .............................................. ................... 52-16
Service Brake Piston ............................................... ......................... 52-17
Remcircuit Air Bleeding Procedure ............................................. ... 52-18
Parkeerrem ................................................ .................................. 52-20
Parkeerremwerking ............................................... .................... 52-21
Parkeerrem Magneetventiel .............................................. ............. 52-22
Parkeerrem Handmatige release .............................................. ...... 52-23
Parkeerremveerkamer .............................................. ..... 52-25
Remcircuit Reclame-klep .............................................. ............. 52-26
Druksensor (voor stoplamp en decletch) .......................... 52-27
Druksensor (voor decletch) ............................................ ........... 52-27
Druksensor (voor stoplamp) ........................................... ......... 52-27
85ZV-2 Controleer en aanpassingremgroep ...................................... 53-1
Remcircuit oliedruk .............................................. ................ 53-2
Unloader-klep instelling Druk .............................................. ......... 53-2
Remklepoliedruk .............................................. ..................... 53-4
ServiceRem ................................................ ................................... 53-6
Service Rem Performance Check .............................................. ....... 53-6
Service Remwrijving Plaat Draagmeting .................................. 53-7
Waarschuwingen bij het installeren van remschijven ............................................... ......... 53-8
Parkeerrem ................................................ .................................. 53-9
Parkeerremprestaties controleren .............................................. ....... 53-9
Parkeerremkleuren aanpassing .............................................. . 53-10
85ZV-2-functie & structuur Elektrische groep ............................. 62-1
Hoe elektrisch bedradingsschema te gebruiken ........................................ 62-2
Gebruik des SCH ~ MAS DES C ~ Blages ~ Lectriques (Fran & AIS) .62-3
Verwendung des Elektrischen Schaltplans (Deutsch) ..62-4
Modalit ~ di Utilizzo Dello Schema dei collegamenti elettrici (Italiano) ... 62-5
C6MO Utilizar VN Diagrama de Alambrado El ~ Ctrico (Espanol) .. 62-6
Como Utilizar O Diagrama de Ligacoes El ~ Ctricas (Portugu ~ s) 62-7
Elektrische kabelkleurcodes .............................................. ........... 62-8
Elektrische circuitsymbolen ............................................... ............... 62-9
Sensor Mount ................................................ .................................. 62-10
Samensmelten ................................................. ................................................ 62- 11
Zekering Box ................................................ ......................................... 62-11
Fusible Link ................................................ ..................................... 62-13
Motor startcircuit ............................................... ........................ 62-14
Motor Startcircuit Diagram .............................................. .............. 62-14
Neutrale starter ................................................ ................................. 62-15
Starter Switch ................................................ ................................. 62-16
Batterijrelais ................................................ .................................. 62-17
Dynamo R Terminal Wire .............................................. ................. 62-18
Diode-eenheid ................................................ ....................................... 62-18
Neutraal relais ................................................ ................................... 62-19
Magnetische schakelaar ................................................ .............................. 62-20
Voltage-relais ................................................ ................................. 62-21
Power Generating / Charging Circuit .......................................... 62-22
Dynamo ................................................. ....................................... 62-22
ECM (Motor Controller) ............................................. ................. 62-23
Functie van ECM ............................................... ............................. 62-23
Verbindingsdiagram ................................................ ..................... 62-23
Monitor lamptest ............................................... ........................... 62-24
Failure diagnose ................................................ .......................... 62-25
Quantum foutcode informatie .............................................. ..... 62-28
Gaspedaal ................................................ ........................ 62-34
Transmission Control Circuit en Monitor Circuit ................. 62-37
Machineregeling (MCU) ............................................ ............. 62-37
Machineregeling (MCU) aansluitschema .......................... 62-39
Machineregeling (MCU) functie ........................................... . 62-41
Verstelbare ontkoppelen preset switch .............................................. ... 62-46
Controlesysteem ................................................ .......................... 62-53
Instrumentenpaneel en Switch .............................................. .......... 62-55
Instrumentenpaneel ................................................ ............................ 62-55
Instrumentenpaneel achteroppervlak .............................................. .......... 62-56
Gauge circuit ................................................ .................................. 62-57
Brandstofniveausensor (S / N 9001 -9139) ....................................... ........ 62-59
Brandstofniveausensor (S / N ~ 9140) ........................................ ................ 62-60
MODM ................................................. .......................................... 62-61
MODM functie ................................................ ............................... 62-61
Monitor Omschakeling ................................................ ....................... 62-61
Informatie Monitor ................................................ ......................... 62-64
Vervanging Monitor ................................................ ...................... 62-68
Fault Log Monitor ............................................... .............................. 62-74
Input / Output Monitor .............................................. .......................... 62-81
Parameter Instelling Monitor ............................................... ............... 62-85
Specificatie Instelling Monitor ............................................... ............ 62-94
Elektrische Detent Circuit ............................................... ............. 62-100
Bucket leveler ................................................ .............................. 62-100
Arreteerorgaan solenoïde ................................................ ............................. 62-101
Lift kickout & lager kickout ............................................. ............... 62-102
Sensor assy ................................................ ................................. 62-104
Arreteerorgaan solenoïde ................................................ ............................ 62-106
Preset hoogteverstelling ............................................... ............. 62-106
Diode ................................................. ......................................... 62-107
Diode controlemethode ............................................... .................... 62-108
Voorzichtigheid voor diode controlemethode ............................................. ..... 62-108
Surge spanning en overspanningsbeveiliging diodes ............................ 62-110
85ZV-2 Functie & Structuur Cabine Group ................ 72-1
Cabin ................................................. .......................................... 72-2
Glas ................................................. ............................................. 72-3
Vegersteun ................................................ .................................. 72-6
Ruitenwissermotor ................................................ ................................... 72-7
Bestuurdersstoel ................................................ .................................. 72-9
Steering en de versnellingshendel ....................................... 72-10
Tilt geval ................................................ ........................................... 72-11
Mantelbuisgasveer ................................................ ................................... 72-12
Schakelhendel ................................................ ........................................ 72-12
Airco ................................................ .............................. 72-13
Denso airconditioner componenten .............................................. .... 72-13
Denso airconditioner structuur .............................................. .......... 72-14
Functie van koelmechanisme .............................................. ........ 72-19
Koelcircuit ................................................ .............................. 72-22
Electronisch circuit ................................................ ............................. 72-23
Air conditioner functies van componenten ......................................... 72-24
Koudemiddel ............................................... ....................... 72-52
Airconditioner het oplossen van problemen ............................................... ........ 72-69
85ZV-2 Check & Aanpassing Cabine Group .................... 73-1
Airco ................................................ ................................ 73-2
Aanpassing van smeerolie hoeveelheid bij componenten airconditioner vervangen ................... 73-2
Aanpassing van luchtspleet (tussen de naaf en de rotor) compressor magneetkoppeling ............................... 73-5
Compressor V-snaar aanpassing ............................................. .............. 73-6
Onderdelen periodiek vervangen ............................................. ............. 73-8
85ZV-2 Tekenen & Schema ............................................. ................ 92-1
Axle Assembly ................................................ ................................. 92-2
Koppelomvormer en transmissie ............................................. 92 -3
Hydraulische & Brake Circuit ............................................... ................. 92-4
Remcircuit ................................................ ................................... 92-5
Elektrisch schema (1/3) (S / N 9001-9042) ........................... 92-6
Elektrisch schema (2/3) (S / N 9001-9042) ............................ 92-7
Elektrisch schema (3/3) (S / N 9001-9042) ............................ 92-8
Elektrisch schema (1/3) (S / N 9043-9100) ........................... 92-9
Elektrisch schema (2/3) (S / N 9043-9100) ........................... 92-10
Elektrisch schema (3/3) (S / N 9043-9100) .......................... 92-11
Elektrisch schema (1/3) (S / N 9101-9200) ........................... 92-12
Elektrisch schema (2/3) (S / N 9101-9200) ........................... 92-13
Elektrisch schema (3/3) (S / N 9101-9200) ........................... 92-14
Elektrisch schema (1/3) (S / N 9201-) .................................. 92 -15
Elektrisch schema (2/3) (S / N 9201-) ................................. 92- 16
Elektrisch schema (3/3) (S / N 9201-) ................................... 92-17
Elektrisch schema ............................................... ............... 92-18
Manier van kijken naar connectors ............................................. ............ 92-18
Elektrisch schema afkorting grafiek ................................... 92-20
Elektrisch schema (CAB) ............................................ ........ 92-21
Elektrisch aansluitschema (1/2) (S / N 9001-9100) .................. 92-24
Elektrische aansluitdiagram (2/2) (S / N 9001-9100) .................. 92-25
Elektrische aansluitdiagram (1/2) (S / N 9101-9200) .................. 92-26
Elektrische aansluitdiagram (2/2) (S / N 9101 -9200) ............... 92-27
Elektrische aansluitdiagram (1/2) (S / N 9201-) ........................ 92-28
Elektrische aansluitdiagram (2/2) (S / N 9201 ~) ....................... 92-29
Elektrisch bedradingsschema (cabine airconditioner) ...................... 92-30
Elektrisch circuitdiagram (cabine airconditioner) ......................... 92-31
Uitrusting Bedieningstabel (cabine airconditioner) ........................ 92-32
Elektrische apparatuur lay-out ............................................... ........ 92-33
Elektrische apparatuur lay-out (K-hendel) ......................................... 92 -46
Overzicht van MODM (Diagnostische Module Module Machine) Werking ..92-47
MODM: INPUT / OUTPUT MONITOR-INPUT / OUTPUT SIGNAL CORPORPUTATIE TABEL.92-56

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