ALGEMENE INFORMATIE ................................................ ...................... 1
DOEL EN GEBRUIK VAN DEZE HANDLEIDING ............................................ ......... 3
VEILIGHEIDSMAATREGELEN ................................................ ........................ 3
Fluorelastomeer (Viton) LET ............................................. 10
SERVICE PARTS BESCHIKBAARHEID ............................................... .............. 11
GOEDKEURING VOOR HET KOPPEL EN SPECIFICATIES .................................... 11
DE TWEE CYCLE PRINCIPE voor dieselmotoren ........................ 12
ALGEMENE BESCHRIJVING ................................................ ..................... 13
DDEC DIAGNOSE READER LET .............................................. . 15
DDEC I ................................................ .................................................. ... 16
DDEC II ................................................ .................................................. .. 17
DDEC III ................................................ .................................................. 17
ALGEMENE SPECIFICATIES ................................................ ................ 18
ENGINE MODEL, SERIENUMMER EN optielabel ................... 21
Vervangen en repareren ............................................... ........................... 24
DEMONTAGE ................................................. ...................................... 25
SCHOONMAAK ................................................. .............................................. 25
INSPECTIE ................................................. ......................................... 26
BIJEENKOMST ................................................. ............................................. 27
GASKETS ................................................. ............................................... 27
ENGELS AAN Metrische conversie .............................................. ...... 28
DECIMAL en metrische EQUIVALENTEN .............................................. .. 30
GEGEVENS ................................................. .................................. 30
1.1 CILINDERBLOK ............................................... .................................. 1-3
1.2 CILINDERBLOK EINDPLATEN ............................................. .............. 1-38
1.3 CILINDERKOPBOUTEN ............................................... .................................... 1-47
1.4 ventiel en INJECTOR bedieningsmechanisme .............................. 1-74
1.5 uitlaatkleppen ............................................... .................................. 1-102
1.6 tuimelaars COVER .............................................. ........................ 1-126
1.7 CRANKSHAFT ................................................ ........................................ 1-132
1.8 Krukasolieafdichtingen (voor en achter) .................................. 1-166
1.9 Krukasdop ............................................... ................................. 1-176
1.10 Krukas Hoofdlager Shells ............................................. .. 1-180
1.11 Motor voorkant .............................................. .......................... 1-197
1.12 Krukas buitenboordlager ondersteuning (TRUNNION) .......... 1-202
1.13 Krukas achterboordlager ondersteuning ..................... 1-210
1.14 Krukas Trillingsdemper .............................................. ....... 1-223
1.15 Krukas katrol ............................................... ........................... 1-238
1.16 Vliegwiel ................................................ ............................................. 1-243
1.17 Koppeling Pilotlager .............................................. ........................ 1-251
1.18 Motoraandrijving Shaft Flexibele koppeling ..................................... 1-256
1.19 Vliegwielbehuizing ............................................... ............................. 1-264
1.20 zuiger en zuigerringen ............................................. .................... 1-284
1.21 Verbindingsstang ............................................... ................................. 1-308
1.22 Drijfstanglagers .............................................. ............... 1-326
1.23 Cilindervoering ............................................... ................................... 1-333
1.24 Motoraldo en balansgewichten ..................................... 1-347
1.25 Train en motor timing ............................................ .......... 1-348
1.26 Nokkenassen en lagers .............................................. ................. 1-356
1.27 Nokkenas versnellingen ............................................... ................................ 1-385
1.28 IDLER-uitrusting en lagersamenstelling ............................................ .. 1-393
1.29 Krukas Timing Gear .............................................. .................. 1-416
1.30 Blower Drive Gear en Support Assembly ............................ 1-427
1.31 Accessoire-aandrijving ............................................... ................................ 1-445
1.32 Saldo Weight Cover .............................................. ..................... 1-468
1.A Aanvullende informatie ............................................... ..................... 1-473
2 Brandstofsysteem
2.1 Brandstofsysteem ............................................... ........................................ 2-3
2.2 Mechanische eenheid Injector .............................................. ............... 2-7
2.3 Electronic Unit Injector .............................................. ................ 2-55
2.4 Brandstofinjector buis .............................................. ............................. 2-66
2.5 Elektronische motorcontroles .............................................. ........ 2-77
2.6 DDEC II ............................................... .................................................. ... 2-83
2.7 DDEC III ............................................... .................................................. . 2-89
2.8 DDEC IV ............................................... .................................................. . 2-95
2.9 Electronic Foot Pedal Assembly ............................................. .. 2-102
2.10 Turbo Boost Sensor .............................................. ........................ 2-103
2.11 Oliedruksensor .............................................. ....................... 2-106
2.12 Olielemperatuursensor .............................................. ................. 2-109
2.13 Pulswiel DDEC III en II (6V en 8V-motoren) ...................... 2-112
2.14 Synchrone referentiesor (6V en 8V) ........................ 2-119
2.15 Timing Reference Sensor .............................................. ............... 2-123
2.16 Koelvloeistofniveausensor .............................................. ..................... 2-135
2.17 Koelvloeistoftemperatuursensor .............................................. ...... 2-141
2.18 Koelvloeistofdruksensor (12V en 16V) ................................. 2-143
2.19 Brandstofdruksensor .............................................. ..................... 2-145
2.20 Brandstoftemperatuursensor .............................................. .............. 2-148
2.21 Brandstofpomp ............................................... ............................................. 2-151
2.22 brandstofzeef en brandstoffilter ............................................ ......... 2-176
2.23 Brandstofkoeler ............................................... ........................................ 2-184
2.24 Beperkende snelheid mechanische gouverneur ...................................... 2-187
2.25 beperkende snelheid mechanische gouverneur (variabele
LAGE SNELHEID) .............................................. ............................................. 2-252
2.26 Beperkende snelheidsmechanische gouverneur (variabele hoog
SNELHEID) ................................................ .................................................. .. 2-266
2.27 Variabele snelheid mechanische gouverneur .................................... 2-275
2.28 SG hydraulische gouverneurs .............................................. ................ 2-328
2.29 PSG Hydraulische gouverneur .............................................. ................ 2-367
2.30 Hydraulische gouverneuraandrijving .............................................. ............. 2-376
2.31 Hydraulische gouverneur Synchronisatie motor .......................... 2-413
2.32 Elektronische gouverneur ............................................... ..................... 2-416
2.33 Brandstofinjectorbedieningsbuis (niet-DDEC-motoren) ................ 2-417
2.A Aanvullende informatie ............................................. ..................... 2-431
3 Smeersysteem
3.1 Smeersysteem ............................................... ........................... 3-3
3.2 Smeeroliepomp (6V en 8V-motoren) ................................ 3-11
3.3 Smeeroliepomp (12V en 16V-motoren) ............................ 3-35
3.4 Smeeroliedrukregelaarventiel ........................... 3-49
3.5 Smeer Oliedrukluidventiel .................................... 3-58
3.6 Smeeroliefilters .............................................. ..................... 3-67
3.7 Smeerolie Koeler (plaattype) .......................................... 3-79
3.8 Smeerolie Koeler (Tube) .......................................... . 3-93
3.9 Smeerolie Koeler Bypassventiel ........................................ 3-112
3.10 Oliepeildipstick .............................................. ................................ 3-117
3.11 Oliepan ............................................... .................................................. .. 3-120
3.12 Ventileersysteem ............................................... ........................... 3-126
3.A Aanvullende informatie ............................................... ..................... 3-131
4 Koelsysteem
4.1 Koelsysteem ............................................... ................................. 4-3
4.2 Waterpomp (6V en 8V-motoren) ......................................... ......... 4-5
4.3 Waterpomp (12V en 16V-motoren) ......................................... ..... 4-23
4.4 Waterspruitstuk ............................................... ................................. 4-35
4.5 Thermostaat ................................................ ........................................ 4-40
4.6 Radiator ................................................ .............................................. 4-50
4.7 Koelmiddel Drukregeling GLB ............................................. ... 4-63
4.8 Motorkoelventilator .............................................. ............................ 4-66
4.9 Warmtewisselaar ............................................... ................................ 4-94
4.10 Ruwe waterpomp .............................................. .................................. 4-102
4.11 Koelmiddelfilter en conditioner ............................................. ... 4-116
4.A Aanvullende informatie ............................................. ..................... 4-123
5 brandstof, smeerolie en koelvloeistof
5.1 Brandstof ................................................ .................................................. ... 5-3
5.2 Smeerolie-eisen .............................................. ....... 5-19
5.3 Koelmiddel ................................................ ................................................ 5- 28
6 Air-inlaatsysteem
6.1 Luchtinlaatsysteem .............................................. ............................... 6-3
6.2 Luchtreiniger ............................................... ......................................... 6-5
6.3 Luchtscheider Filterelement ............................................. ......... 6-13
6.4 Air Shutdown Behuizing .............................................. ..................... 6-15
6.5 Blower ................................................ .................................................. 6-27
6.6 Turbolcharger (Airesearch) ............................................. ........... 6-89
6.7 Turbolcharger Intercooler ............................................... ......... 6-120
6.8 Turbocharger Afterkooler ............................................... ........ 6-128
6.Een aanvullende informatie ............................................. ..................... 6-139
7 Uitlaatsysteem
7.1 Uitlaatsysteem ............................................... ................................. 7-3
7.2 Uitlaatspruitstuk ............................................... ............................. 7-5
7.3 Uitlaatspruitstuk (watergekoeld) .......................................... ... 7-11
8 elektrische apparatuur
8.1 Batterij-opladen Dynamo ............................................. ....... 8-3
8.2 Startmotor ............................................... .................................. 8-12
8.3 Toerenteller Drive ............................................... .............................. 8-15
8.4 Instrumenten ................................................ ...................................... 8-20
8.5 Motor Beschermende systemen .............................................. ........... 8-24
8.6 Alarmsysteem ............................................... ..................................... 8-45
8.7 Oversspeed-gouverneur ............................................... ...................... 8-52
8.Een aanvullende informatie ............................................... ..................... 8-59
9 Powertake-off
9.1 Power Take-Off TorqMatic Converter .................................... 9-3
10 speciale uitrusting
10.1 Luchtcompressor ............................................... ................................ 10-3
10.2 Motorblokverwarmer .............................................. ......................... 10-9
10.3 Transmissies ................................................ .................................. 10-10
11 Bediening en verificatie
11.1 Voorbereiding voor een eerste keer Start ........................................... 11-3
11.2 Beginnend ................................................ ............................................... 11-8
11.3 Wennen ................................................ ................................................. 11 -11
11.4 Stoppen ................................................ .............................................. 11-16
11.5 Bedrijfsomstandigheden ............................................... ...................... 11-18
11.6 Motor inloopprocedures ............................................ ................ 11-52
12 Motor Tune-up
12.1 Motor Tune-Up ............................................... .................................... 12-3
12.2 Uitlaatklepinstelling aanpassen .................................... 12-28
12.3 Brandstofinjectortiming .............................................. .......................... 12-32
12.4 Beperking Snelheid Mechanisch Governor Injector Rack
Controlepressment (6V en 8V-motoren) ............................... 12-35
12.5 Beperkende snelheidsmechanische gouverneur en injectorrek
Controleprage (12V en 16V-motoren) ............................ 12-86
12.6 Statisch dubbel gewicht beperkende snelheid gouverneur gap
Procedure controleren en instellen ............................................. 12 -118
12.7 Beperkende snelheid mechanische gouverneur aanpassing
(Variabele lage snelheid) ............................................ ........................... 12-129
12.8 Beperkende snelheid Mechanische gouverneur Snel inactieve cilinder 12-139
12.9 Governor-instellingen voor "TT" -motoren ........................................ 12- 143
12.10 Variabele snelheid mechanisch gouverneur injectorrek
Controlepressment (6V en 8V-motoren) ............................... 12-173
12.11 Variabele snelheid mechanisch gouverneur en injectorrek
Controlepressment (12V en 16V-motoren) ............................ 12-186
12.12 SG Variabele Snelheid Hydraulisch Governor Injector Rack
Controleprage (6V en 8V-motoren) ............................... 12-204
12.13 SG Variabele Snelheid Hydraulisch Governor Injector Rack
Controlepressment (12V en 16V) ........................................... .. 12-223
12.14 Governors met Synchronizing Motor ................................... 12-243
12.15 Aanpassing van aanvullende bestuursapparaat .................... 12-244
12.16 Power Control-apparaat .............................................. ..................... 12-248
12.17 Throttle delay mechanisme aanpassing .................................. 12-251
12.18 Brandstofmodulator ............................................... ................................. 12-264
13 Preventief onderhoud
13.1 Preventieve onderhoudsitems Beschrijving .......................... 13-5
13.2 Onderhoud van voertuigmotor ............................................. ..... 13-6
13.3 Onderhoud van stationaire en industriële motor ............ 13-12
13.4 Onderhoud van Plezier Craft Marine Motoren ................ 13-16
13.5 Smeerolie ............................................... .................................... 13-19
13.6 Oliedruk ............................................... ....................................... 13-26
13.7 Oliefilter smeren .............................................. ........................ 13-27
13.8 Brandstofzeef en filter ............................................. .................. 13-29
13.9 Brandstoftank ............................................... .............................................. 13-32
13.10 Brandstofverontreiniging ............................................... ........................... 13-33
13.11 Brandstofleidingen en flexibele slangen ............................................ ......... 13-34
13.12 Koelsysteem ............................................... ................................. 13-36
13.13 Waterpomp ............................................... ......................................... 13-49
13.14 Koelvloeistoffilter ............................................... ................................... 13-50
13.15 Koelvloeistof / remmer Precharge-element ...................... 13-51
13.16 Radiator ................................................ .............................................. 13-53
13.17 Turbocharger en uitlaatverbindingen ............................. 13-54
13.18 Aandrijfriemen ............................................... .......................................... 13-58
13.19 Batterij ................................................ ................................................. 13 -65
13.20 Batterij opladen Dynamo .............................................. ....... 13-68
13.21 Motor- en transmissie-mounts ............................................. . 13-70
13.22 Motor Tune-Up ............................................. .................................... 13-71
13.23 BYPASS-klep .............................................. ......................... 13-72
13.24 Toerenteller Drive ............................................... .............................. 13-73
13.25 Luchtcompressor ............................................... ................................ 13-74
13.26 Gasklep- en koppelingscontroles ............................................. ... 13-75
13.27 Luchtbox Afvoerbuis ............................................. ............................... 13-76
13.28 Air Box Check-kleppen ............................................. .......................... 13-77
13.29 Sluiterbewerking ............................................... .......................... 13-78
13.30 Gouverneur, Oversspeed-gouverneur ............................................. . 13-79
13.31 Throttle Delay Fuel Modulator ............................................. ... 13-80
13.32 Fan Hub ............................................... .................................................. . 13-81
13.33 Ventilator (thermo-gemonteerd) ........................................... ........................ 13-83
13.34 Thermostaten en zegels .............................................. .................... 13-84
13.35 Blower-scherm ............................................... .................................. 13-85
13.36 Brandstofinjectoren en klepvrijheid ....................................... 13-87
13.37 Trillingsdemper ............................................... ............................... 13-88
13.38 Startmotor ............................................... .................................. 13-89
13.39 Uitlaatsysteem ............................................... ................................. 13-91
13.40 Crankhoud adempauze (extern gemonteerd) ......................... 13-92
13.41 Carter Breather (intern gemonteerd) .......................... 13-93
13.42 Motor (Steam Clean) ............................................ ........................... 13-94
13.43 Power Take-Off ............................................... ................................... 13-95
13.44 TorqMatic Converter ............................................... ...................... 13-97
13.45 Reductietandwiel ............................................... .................................. 13-99
13.46 Transit Coach Converter Muffler ........................................... 13- 101
13.47 Luchtreiniger ............................................... ......................................... 13-103
13.48 Luchtsysteem ............................................... ........................................... 13-106
13.49 Luchtscheider Filterelement ............................................. ......... 13-107
13.50 Luchtafsluitklep .............................................. ........................... 13-111
13.51 Koelsysteem (Marine) ............................................ ................... 13-112
13.52 Warmtewisselaar Wisselinterval ...................................... 13-113
13.53 Warmtewisselaar Elektroden en Core (RAW-water
Systeemzinks) ............................................... ...................................... 13-116
13.54 Ruwe waterpomp .............................................. .................................. 13-118
13.55 brandstof en boost koelers ............................................. .................. 13-121
13.56 TorqMatic Marine Gear (6V en 8V) ......................................... ... 13-122
13.57 Marine Gear (Twin Disc 16V) .......................................... ................ 13-124
13.58 Clutch-actuator (DDEC Marine) ........................................... ....... 13-126
14 opslag
14.1 Motor voorbereiden voor opslag ............................................... ...... 14-3
14.2 Tijdelijke motoropslag (30 dagen of minder) ....................... 14-4
14.3 Een tijdelijk opgeslagen motor herstellen (30 dagen of
MINDER) ................................................ .................................................. ..... 14-6
14.4 Uitgebreide motoropslag (meer dan 30 dagen) .................... 14-7
14.5 Een uitgebreide opslagmotor herstellen (meer dan 30
Dagen) ................................................ .................................................. ..... 14-13
14.6 Opslag van batterij .............................................. ........................... 14-16
INHOUDSOPGAVE ................................................. ................................................ Inhoudsopgave- 1
