New Holland WE190 WE210 WE210 Industrial WE230 Industrial Wheel Excavators Officiële werkplaats Reparatie Technische handleiding

New Holland WE190 WE210 WE210 Industrial WE230 Industrial Wheel Excavators Officiële werkplaats Reparatie Technische handleiding

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Dit is de Volledig officieel Handleiding voor het onderhoud van het Nieuwe Holland Wielbeveiliging 160; Excavator. display 160;
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AFDELING 01: VOORZORGSMAATREGELEN VOOR VEILIGHEID
1. INLEIDING................................................................................................................................................................................ 2
1.1 ONTWERP GEBRUIK................................................................................................................................................................ 2
2. ALGEMENE VEILIGHEIDSINSTRUCTIES........................................................................................................................................................................................................ 3
Gebruik INSTRUCTIE....................................................................................................................................................................... 12
3.1 NIVEAU VAN VIBRATIES OVERGEZET AAN DE OPERATOR................................................................................ 13
3.2 NOISIENIVELS............................................................................................................................................................ 14
3.3 Reizen op openbare wegen 15
SECTIE 02 — CONTROLES EN INSTRUMENTEN
1. Switches en PUSH-BUTTONS................................................................................................................................... 1
2. CONTROLES EN PEDALS...................................................................................................................................... 11
3. MULTI-FUNCTIE BESCHIKBARE............................................................................................................................................................................... 18
SECTIE 03 --TECHNISCHE SPECIFICATIES
De belangrijkste componenten... 1
1.1 2-PIECE BOOM AANHANGSEL (WE190)........................................................................................................................................ 1
1.2-PIECE BOOM AANHANGSEL (WE210)...................................................................................................... 2
1.3 MONOOOM AANHANGSEL (WE190 --WE210............................................................................................. 3
1.4 AANHANGSEL (WE210 Industrial....WE230 Industrial).............................................................. 4
2. DIMENSIONS, OPERATIEVE WEIGHEDEN........................................................................................................... 5
2.1 WE190 MODELLEN................................................................................................................................................................ 5
2.2 WE210 MODELLEN................................................................................................................................................................ 9
2.3 WE230 MODELLEN...................................................................................................................................................... 13
2.4 WE210 Industrial MODELS.................................................................................................................................................................................................................................. 17
2.5 WE230 Industrial MODELS...................................................................................................................................................................................................................... 18
3. DIGGENDE PRESTATIE.................................................................................................................................................................................. 19
3.1 WE190 MODELLEN.......................................................................................................................................................... 19
3.2 WE210 MODELLEN.................................................................................................................................................. 23
3.3 WE230 MODELLEN...................................................................................................................................................... 27
3.4 WE210 Industriële Modellen.......................................................................................................................................... 31
3.5 WE230 Industriële Modellen.......................................................................................................................................... 32
4. LIFTENDE KAPACITIES.................................................................................................................................................. 33
4.1 WE190 MODELLEN.......................................................................................................................................................... 33
4.2 WE210 MODELLEN...................................................................................................................................................... 35
4.3 WE230 MODELLEN.......................................................................................................................................................... 37
4.4 WE210 Industriële MODELLEN.................................................................................................................................................................................................................................................. 39
4.5 WE230 Industriële Modellen.................................................................................................................................................. 40
5. HYDRAULISCH SYSTEEM.......................................................................................................................................................................................................... 41
5.1 PUMPS...................................................................................................................................................................................................... 41
6. SLECHTEN.............................................................................................................................................................................................. 42
6.1 SLECHTE GEARBOX.......................................................................................................................................... 42
7. TRAVEL................................................................................................................................................................................ 43
7.1 SOORTEN...................................................................................................................................................................... 44
8. BRAKES.......................................................................................................................................................................................................................................................................................... 44
9. STERING............................................................................................................................................................................ 44
10. ELEKTRISCHE SYSTEEM.................................................................................................................................................................................... 45
11. Bucketten...................................................................................................................................................................................................................... 45
11.1 BOCKTEN ………………………………………………………………………………………………………………………………… 45
11.2 BUCKTS …………………………………………………………………………………………………………………………………… 45
11.3 BOCKTEN …………………………………………………………………………………………………………………………………… 45
12.TIGHENING TORQUES.................................................................................................................................................................................. 46
13. BRANDSTOF SYSTEEM.......................................................................................................................................................................................................................... 46
14. MOTOR............................................................................................................................................................................ 46
15. AANVULLENDE HEFFING........................................................................................................................................................ 47
SECTIE 04 — UPPER STRUCTUUR
De belangrijkste componenten... 1
2. SLECHTEN BETROKKEN.............................................................................................................................................. 3
3. SLECHTE GEARBOX........................................................................................................................................................................................................................................................... 10
3.1 TECHNISCHE SPECIFICATIES... 10
3.2 REVOLLE EN INSTALLATIE......................................................................................................................................................... 14
3 17
3.4 SPECIALE INSTELLINGEN.............................................................................................................................................................................................................................. 45
3.5 de problemen.................................................................................................................................................................. 49
4. MULTI-COOLER...................................................................................................................................................................................................... 51
4.1 TECHNISCHE SPECIFICATIES... 52
4.2 REVOLLE EN INSTALLATIES EXPANSIE TANK...................................................................................................................................................................................... 54
4.3 COÖLANT NIVEL, TOP-UP EN VERANDERING........................................................................................................ 55
4.4 VERWIJDERING EN INSTALLATIE VAN FAN EN HYDRAULISCHE MOTOR 57
HYDRAULISCHE PUMPS........................................................................................................................................................... 60
6. MUFFLER.......................................................................................................................................................................................................... 61
7. HYDRAULISCHE OLIËLE TANK................................................................................................................................................................................................................................ 62
7.1 OIL REURN FILTER........................................................................................................................................... 63
7.2 NIVEL CONTROLE EN TOP-UP.................................................................................................................. 64
7.3 Wijziging en reiniging van de olie 65
7.4 BLEEDDING WAARDE................................................................................................................................................................................................................................................................................... 68
8. AIR FILTER.............................................................................................................................................................................................. 69
9. COUNTERWYGHT...................................................................................................................................................... 69
9.1 COUNTERWHEGHT DISEMBLY................................................................................................................................... 70
10. BRANDSTOF SYSTEEM.......................................................................................................................................................................................................................... 72
10.1 brandstoftank.......................................................................................................................................................................... 74
10.2 BRANDSTOFFEN.................................................................................................................................................................................................................. 76
11. CAB EN OPERATOR 8217S ZET........................................................................................................................................................... 78
11.1 CAB ASSEMBBLY...................................................................................................................................................................................................................................... 91
11.2 CAB AT VARIABLE HECHT (WE210 Industrial ………...................................... 97
12.CENTRALEERDE LUBRIKATIE...................................................................................................................................................................................................................................................................... 98
12.1 VEILIGHEIDSINSTRUCTIES... 98
12.2 OPERATIE... 98
12.3 ONDERHOUD... 99
AFDELING 05 --ONDERNEMING
1. ONDERMATERIAGE COMPUNTEN.............................................................................................................................................. 1
2. REAR RIGID AXLE.................................................................................................................................................................................................................. 2
2.1 TECHNISCHE SPECIFICATIES... 3
2 7
2.3 DISASSEMBLY EN ASSEMBBLY........................................................................................................................................................................ 9
2.4 moeilijkheden 88
2.5 SPECIALE INSTRUMENTEN.............................................................................................................................................................................................................. 90
3. TRAVEL MOTOR.......................................................................................................................................................................................................... 91
3.1 TECHNISCHE SPECIFICATIES... 91
3.2 DISASSEMBLE EN ASSEMBBLY................................................................................................................................... 92
3 93
4. CARDAN SHAFT............................................................................................................................................................ 104
4.1 DISASSEMBLY EN ASSEMBBLY............................................................................................................................................................................. 105
5. VOORZITTER AXLE.............................................................................................................................................................. 108
5.1 TECHNISCHE SPECIFICATIES... 109
5.2 DISASSEMBLY EN ASSEMBly.............................................................................................................................................................................. 112
5.3 DISASSEMBLY EN ASSEMBBLY......................................................................................................................................................................... 115
5.4 moeilijkheden................................................................................................................................................................................ 187
5.5 SPECIALE INSTRUMENTEN.................................................................................................................................................................................................................. 189.
6.Wanneer en type... 190
6.1 SOORTEN........................................................................................................................................................................ 191
7. BLADE........................................................................................................................................................................................................ 194
7.1 BLADE CYLINDER.......................................................................................................................................................................................... 196
8. AXLE drijvend locking CYLINDERS.................................................................................................................................................................. 204
8.1 TECHNISCHE SPECIFICATIES... 205
8 206
8.3 LUCHT BLEEDING........................................................................................................................................................................... 207
8.4 DISASSEMBLY EN ASSEMBly............................................................................................................................................................................. 208
8.5 moeilijkheden................................................................................................................................................................................ 210
9. STABILISARS...................................................................................................................................................................................................................................................... 211
9.1 STABILISER CYLINDERS...................................................................................................................................... 214
9.2 moeilijkheden................................................................................................................................................................................ 224
Tien, links, ladder... 226
De rechterladder en de opbergdoos... 227
12. ROTARY CONTROLE VALVE EN ELEKTRISCHE ROTOR............................................................................................................ 228
12.1 TECHNISCHE SPECIFICATIES... 228
12.2 DISASSEMBLY EN ASSEMBly......................................................................................................................................................................... 229
12.3 CONTROLE VAN DE ROTARIET 231
12.4 ELEKTRISCHE ROTOR.................................................................................................................................................... 233
AFDELING 06: AANHANGSEL
1. SOORTEN AANSPRAKELIJKING....................................................................................................................................................................................................... 2
HYDRAULISCHE CYLINDERS.................................................................................................................................. 4
2.1 BOOM CYLINDER.............................................................................................................................................. 7
2.2 DIPPER CYLINDER (WE190....WE210............................................................................................................ 17
2.3 DIPPER CYLINDER (WE210 Industrial--WE230 Industrial)................................................................................................. 27
2.4 BOCKET CYLINDER.................................................................................................................................................... 37
2.5 BOOM ADJUSTING CYLINDER...................................................................................................................................... 47
2.6 SPECIALE INSTRUMENTEN.......................................................................................................................................................................................... 56
3. Bucketten.............................................................................................................................................................................................................................................. 57
3.1 BUCKTS ………………………………………………………………………………………………………………………………………………… 57
3.2 BUCKTS ………………………………………………………………………………………………………………………… 57
3.3 BOCKTEN ………………………………………………………………………………………………………………………………… 57
3.4 BUCKET TETH …………………………………………………………………………………………………………………… 59
SECTIE 07: STEERING SYSTEEM
1. OPERATIE.......................................................................................................................................................................... 1
2. POWER STERING...................................................................................................................................................................................................................................... 3
2.1 TECHNISCHE SPECIFICATIES... 3
2.2 OPERATIE... 4
2.3 DISASSEMBLY EN ASSEMBly.......................................................................................................................................... 5
3. PRIORITAIRE WAARDE.................................................................................................................................................................................... 23
4. moeilijkheden...................................................................................................................................................................... 24
SECTIE 08 --BRAKE SYSTEEM
1. OPERATIE.......................................................................................................................................................................... 1
2. DIENST BRACKE....................................................................................................................................................................... 4
3. PARKE BRAAK....................................................................................................................................................................................................... 7
4. PEDAL BRAKE VALVE.............................................................................................................................................. 8
5. ACCUMULATORS.................................................................................................................................................. 9
5.1 ONDERHOUD... 10
6.Troubleshouting.............................................................................................................................................................................................. 11
SECTIE 09: HYDRAULISCHE SYSTEEM
1. HYDRAULISCH SYSTEEM....................................................................................................................................................................... 1
2. HYDRAULISCH SYSTEEM DIAGRAMS................................................................................................................................... 5
2.1 HYDRAULISCHE SYSTEMEN DIAGRAMS ……………………………………………………………………………… 5
2 27
2.3 HYDRAULISCH SYSTEEM DIAGRAMS BLADE EN/OF STABILISERERS.............................................................................................................. 28
HYDRAULISCHE PUMPS....................................................................................................................... 31
3.1 VARIABLE-FLOW RATE TWIN PUMP.......................................................................................................................................................................... 32
3.2 ROTATIEPUMP........................................................................................................................................................................ 45
3.3 GEAR PUMP.................................................................................................................................................................... 63
4.UPPER STRUCTURE CONTROLE VALVE................................................................................................................................... 64
5. ONDERMATERIAGE CONTROLE WAARDE................................................................................................................................... 76
6.PILOT CONTROLE ASSHY.................................................................................................................................. 78
6.1 PILOT CONTROLE BETROKKEN WAARDEN............................................................................................................................ 83
7. ROTATIESYSTEEM........................................................................................................................................................................................ 87
7.1 SLECHTE GEARBOX................................................................................................................................................... 89
8. TRAVEL............................................................................................................................................................................................................ 91
8.1 TRAVEL MOTOR... 94
9. STABILISATIE HYDRAULISCH SYSTEEM................................................................................................................................ 100
10. BOOM HYDRAULISCH SYSTEEM........................................................................................................................................................ 105
11. HYDRAULISCH SYSTEEM VAN BUCKET...................................................................................................................................................... 111
12.HYDRAULISCH SYSTEEM VAN DIPPER........................................................................................................................................................................... 116
HYDRAULISCHE SYSTEEM VAN 2-PIECE BOOM...................................................................................................................... 120
14. HYDRAULISCHE SYSTEEM MET COMBINATIE VAN VERSCHILLENDE FUNCTIES (BOOM, 2-PIECE BOOM,
Nee, nee, nee. 126
15. HYDRAULISCH SYSTEEM VAN HAMMER (MET 2-PIECE BOOM).................................................................................... 128
16. HYDRAULISCH SYSTEEM VAN HAMMER EN SHARS (MET 2-PIECE BOOM)................................ 131
17. HYDRAULISCH SYSTEEM VAN SHARS (MET 2-PIECE BOOM).......................................................................... 136
18. HYDRAULISCH SYSTEEM VAN HAMMER (MET MONOOOM)............................................................................................................................................................ 139
19. HYDRAULISCH SYSTEEM VAN HAMMER EN SHARS (MET MONOOOM)........................................ 142
20. HYDRAULISCH SYSTEEM VAN SHARS (MET MONOOOM).................................................................................................................................................................................................................................................................... 147
21. TROKSHOOTING................................................................................................................................................................................ 150
SECTIE 10: ELEKTRISCHE SYSTEEM
1. ELEKTRISCHE DIAGRAMS.............................................................................................................................................................................................. 1
1.1 ELEKTRISCHE DIAGRAMS (WE190 --WE210.................................................................................................... 1
1.2 ELEKTRISCHE DIAGRAMS (WE210 Industrial--WE230 Industrial).......................................................... 39
2. buien.......................................................................................................................................................................... 77
2 79
2 80
2.3 CLMPS CONTROL.......................................................................................................................................................................................... 81
2.4 charge...................................................................................................................................................... 81
3. BOLBS.................................................................................................................................................................................................................................................................................. 82
3.1 CAB LICHT................................................................................................................................................................................... 82
3.2 Front work LICHTS............................................................................................................................... 82
3.3 BOOM WORK LICHT....................................................................................................................................................... 83
3.4 TRAVEL LICHT................................................................................................................................................................ 83
3.5 VERZENDINGSLICHTEN........................................................................................................................................................ 84
3.6 REAR FLOODLAMPS.............................................................................................................................................. 84
4. moeilijkheden...................................................................................................................................................................... 85
SECTIE 11: ELEKTRONIS
De belangrijkste componenten... 1
2. Componenten van lijn 1........................................................................................................................................................................................ 3
2.1 MULTI-FUNCTIE BESCHIKKING...................................................................................................................................................................................................... 3
2.2 CENTRALE EENHEID.................................................................................................................................................. 3
2.3 KAY-PAD MODULES.................................................................................................................................................................................................. 6
2 7
2.5 DIAGNOSTICS SOCKET................................................................................................................................................... 9
2.6 ELECTRO-HYDRAULISCHE CONTROLE........................................................................................................................... 9
3.Componenten van de lijn kan 2...................................................................................................................................................... 13
3.1 OPERATIE.................................................................................................................................................................................................. 13
3.2 CENTRALE EENHEID................................................................................................................................................................ 14
3.3 HYDRAULISCHE CONTROLEPLEVEREN................................................................................................................... 14
3.4 TRAVEL PEDAL... 19
3.5 AANHANGSPEDAL (VOOR HAMMER EN AANVULLENDE CYLINDER)
WE210, geen industriële modellen, geen industriële modellen... 20
3.6 CONTROLESYSTEEM...................................................................................................................................................................................................................... 21
4.Motor-snelheidscontrole of......................................................................................................................................................... 28
4.1 MOTOR SPEED SENSING.................................................................................................................................. 28
5. COÖLANT TEMPERATUUR DETECTIE........................................................................................................................................................... 29
6. LUCHTTIJDELIJKE DETECTIE...................................................................................................................................................... 30
7. HYDRAULISCHE OLIËLE TEMPERATUUR.............................................................................................................................................................................. 31
8. VOORSTELIJKE WAARDE: FAN MOTOR.................................................................................................................................... 32
9. VOORLOPIGE WAARDEN. CONTROLE BLOOK.................................................................................................................................................................................. 33
10. PILOT CONTROLE BLOOK........................................................................................................................................................................ 34
SECTIE 12: CALIBRATIE
1. Noodzakelijke operaties voor KalibRATIE........................................................................................................................................... 1
1.1 CALIBRATIE VAN DE VOORNAAMSTE PUMP............................................................................................................................................................................................ 1
1.2 CALIBRATIE VAN DE ROTATIEPUMP................................................................................................................................................................................... 2
2. DISPLAATS: CALIBRATION MENU........................................................................................................................................... 3
3. CALIBRATIES MET DE MOTOR VERBRUIK....................................................................................................................................................................... 4
3.1 VDO CALIBRATION................................................................................................................................................................................... 6
3.2 BEVOEGDE CALIBRATION...................................................................................................................................................................................................... 7
3.3 DE BELANGRIJKSTE GELDIGE CALIBRATIE 8
3.4 TRAVEL CALIBRATION....................................................................................................................................................... 11
3.5 PUMP DELIVERY CALIBRATION.................................................................................................................................................... 13
3.6 SLECHTE PUMP CALIBRATION................................................................................................................................................................................... 16
3.7 AUTAIRE PRESSIE CALIBRATION...................................................................................................................................................................................... 18
4. CALIBRATIES MET DE MOTOR GESLOTEN.................................................................................................... 20
4.1 CALIBRATIES, ALLE SOLOOID WAARDEN, BELANGRIJKE PUMP, ROTATIEPUMP,
AUTAIRE PRESURE.................................................................................................................................................. 22
4.2 WAARDE KALIBRATION (CONTROLE VALVE).............................................................................................................................................................................................. 24
AFDELING 13: FAULTAIRE CODES
1. ERROR INDICATIE OVER HET VERSCHILLEN....................................................................................................................................... 1
Centrale eenheid en motor... 3
2.1 FAULT CODES........................................................................................................................................................... 3
3. PCS UNIT (POWER CONTROLE SYSTEEM)............................................................................................................................ 5
3.1 FAULT CODES............................................................................................................................................................... 5
HYDRAULICS.............................................................................................................................................................................................. 6
4.1 VEILIGHEIDSBEOORDELING VAN HET SYSTEEM 6
4.2 GEMEENSCHAPPELIJKE GEVALLEN.................................................................................................................................................................... 7
4.3 kan interFACE.............................................................................................................................................................................................. 10
4.4 DISPLAY INDICATORS............................................................................................................................................................ 11
4.5 Key PADS........................................................................................................................................................................ 11
4.6 GEMEENSCHAPPELIJKE DIGITALE INPUTS........................................................................................................................................................................ 12
4.7 HYDRAULISCHE CONTROLEPLEVER /PEDALS.......................................................................................................................................... 13
4.8 PILOT VOORSCHRIFTEN.................................................................................................................................................... 18
4.9 VOORSCHRIFTEN............................................................................................................................................................................... 20
4.10 AANHANGSMIDDELEN........................................................................................................................................................... 21
4.11 SLECHTSYSTEEM.............................................................................................................................................................. 22
4.12 PILOT WAARDE OP MAIN VALVE................................................................................................................................................ 24
4.13 AANVULLENDE WAARDEN EN SENSORS.................................................................................................................................. 28
4.14 AUTOMATISCHE CALIBRATIE 29

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