Sectie 00 - Veiligheidsmaatregelen
Sectie 01 - Onderhoud
Sectie 02 - Technische specificaties
1. Loader Backhoe -modellen ................................................. ...................................................... ..................... 3
2. Identificatie van hoofdcomponenten .................................................... ...................................................... . 4
3. Technische specificaties .................................................. ...................................................... ................... 5
4. Afmetingen en prestaties van de lader -bijlage ................................................... ..................... 9
5. Backhoe -bijlage afmetingen en prestaties ................................................... ................ 12
6. Hefcapaciteiten .................................................. ...................................................... ................................ 15
7. Loader emmer met vorken afmetingen en prestaties ......................................... ........ 18
8. Vloeistof- en smeermiddelcapaciteiten en specificaties .............................................. .................... 19
Sectie 17 - Koppelomvormers
1. PowerShuttle Torque Converter ............................................. ...................................................... .3
1.1 Beschrijving en werking .................................................. ...................................................... ........ 3
1.2 Technische specificaties ........................................................... ...................................................... ........... 4
1.3 Revisie ........................................................ ...................................................... ......................................... 4
1.4 Inspectie ............................................................ ...................................................... ....................................... 4
1.5 Demontage en assemblage .................................................. ...................................................... ......... 5
1.6 kraamtest ........................................................... ...................................................... ......................................... 5
1.7 Foutbevinding ........................................................... ...................................................... ................................... 6
2. PowerShift Torque Converter ............................................. ...................................................... ....... 7
2.1 Beschrijving en werking .................................................. ...................................................... ........ 7
2.2 Technische specificaties ........................................................... ...................................................... ........... 8
2.3 Revisie ............................................................ ...................................................... ......................................... 8
2.4 Inspectie ............................................................ ...................................................... ....................................... 9
2.5 Demontage en assemblage .................................................. ...................................................... ......... 9
2.6 kraamtest ........................................................... ...................................................... ....................................... 11
2.7 Foutbevinding ........................................................... ...................................................... ................................. 12
Sectie 21 - Transmissie
1. PowerShuttle Transmission "Turner Model Com-T4-2025" ..................................... .............. 3
1.1 Technische specificaties ....................................................... ...................................................... ........... 3
1.2 Trachering Torques ........................................................... ...................................................... ..................... 5
1.3 Transmissie -bedieningselementen ....................................................... ...................................................... .............. 6
1.4 Smeer ........................................................ ...................................................... ................................... 11
1.5 Transmissieolie en toevoer .................................................... ............................................ 12
1.6 Transmissie Hydraulische kleppen en druktestpunten ....................................... 18
1.7 Transmissiekrachtstroom .................................................. ...................................................... ........ 19
1.8 Transmissie 2WD -componenten .............................................. .................................................... 23
1.9 Transmissie 4WD -componenten .............................................. ................................................ 26
1.10 Verwijdering van de transmissie ....................................................... ...................................................... ............ 31
1.11 Demontage en assemblage .................................................. ...................................................... ..... 32
1.12 Foutbevinding ........................................................... ...................................................... ............................... 90
1.13 Speciale tools ........................................................... ...................................................... .............................. 93
2. Powershift -transmissie "Dana T16000" .............................................. ........................................... 94
2.1 Technische specificaties ........................................................... ...................................................... ......... 94
2.2 Transmissie -bedieningselementen ....................................................... ...................................................... ............ 95
2.3 Smeer ............................................................ ...................................................... ................................. 105
2.4 Drukspecificaties en controlepunten .................................................... ........................ 106
2.5 Transmissiekoeler ........................................................... ...................................................... ............... 108
2.6 Transmissie Hydraulisch diagram .................................................. .......................................... 109
2.7 Bediening ........................................................ ...................................................... .................................... 110
2.8 Power Flows ........................................................... ...................................................... ............................... 117
2,9 134 Geleg en koppelingsoplagen .................................................... ...................................................... .... 132
2.10 Transmissie / Motorverwijdering van Loader ................................................... .................... 133
2.11 Transmissiecomponenten ........................................................... ...................................................... .. 137
2.12 Demontage en assemblage .............................................. ...................................................... ... 155
2.13 Speciale tools ........................................................... ...................................................... ............................ 264
2.14 Foutbevinding ........................................................... ...................................................... ............................. 265
2.15 Foutbevinding ........................................................... ...................................................... ............................. 267
Sectie 25 - Voorassen
1. Vooras 2WD "Carraro" .............................................. ...................................................... ..................... 3
1.1 Technische specificaties ....................................................... ...................................................... ........... 3
1.2 Demontage en montage .................................................. ...................................................... ......... 5
1.3 Foutbevinding ........................................................... ...................................................... ................................. 23
2. Vooras 4WD "Carraro" .............................................. ...................................................... ................... 25
2.1 Technische specificaties ........................................................... ...................................................... ......... 25
2.2 Demontage en montage .................................................. ...................................................... ....... 31
2.3 Foutbevinding ........................................................... ...................................................... ................................. 77
3. Vooras 4WS "Carraro" .............................................. ...................................................... ................... 80
3.1 Technische specificaties ....................................................... ...................................................... ......... 80
3.2 Demontage en assemblage .................................................. ...................................................... ....... 84
3.3 Foutbevinding ........................................................... ...................................................... ............................... 137
4. Speciale tools .................................................. ...................................................... ...................................... 140
Sectie 27 - Achteras
1. Achteras 2WS ................................................. ...................................................... .......................................... 3
1.1 Beschrijving en werking .................................................. ...................................................... ....... 3
1.2 Technische specificaties ........................................................... ...................................................... ........... 6
1.3 Demontage en assemblage .................................................. ...................................................... ......... 8
1.4 Foutbevinding ........................................................... ...................................................... ................................. 27
2. Achteras 4WS "Carraro" .............................................. ...................................................... ...................... 28
2.1 Technische specificaties ........................................................... ...................................................... ......... 28
2.2 Demontage en montage .................................................. ...................................................... ....... 32
2.3 Foutbevinding ........................................................... ...................................................... ................................. 81
3. Speciale tools .................................................. ...................................................... ........................................ 84
Sectie 33 - Remmen Systeem
1. Technische specificaties .................................................. ...................................................... ................... 3
2. Handrem .................................................. ...................................................... ............................................... 6
2.1 Handremaanpassing .................................................. ...................................................... ............... 7
3. Brake Master Cilinders ................................................. ...................................................... ..................... 8
3.1 Remtank ........................................................... ...................................................... ..................................... 13
3.2 Procedure voor rembloeding .............................................. ...................................................... ...... 13
Sectie 35 - Hydraulisch systeem
1. Hydraulische diagrammen .................................................. ...................................................... ............................. 3
1.1 Hydraulisch diagram - 2WS SIDESHIFT MECHANISCHE MODELLEN .............................................. ....... 3
1.2 Hydraulisch diagram - 2WS Center Pivot Pilot -modellen ......................................... ............. 5
1.3 Hydraulisch diagram - 2WS SideShift Pilot -modellen .......................................... .................... 8
1.4 Hydraulisch diagram - 4WS Center Pivot Mechanische modellen ........................................... 11
1.5 Hydraulisch diagram - 4WS SIDESHIFT MECHANISCHE MODELLEN .............................................. ..... 13
1.6 Hydraulisch diagram - 4WS Center Pivot Pilot -modellen ......................................... ........... 15
1.7 Hydraulisch diagram - 4WS SIDESHIFT Pilotmodel .......................................... .................... 18
2. Hydraulische pomp .................................................. ...................................................... .................................... 21
2.1 Beschrijving en werking .................................................. ...................................................... ...... 21
2.2 Technische specificaties ........................................................... ...................................................... ......... 22
2.3 Laaddetectieklep .................................................. ...................................................... ..................... 24
2.4 Verwijderen ........................................................ ...................................................... ......................................... 26
2.5 Componenten ........................................................ ...................................................... ................................. 27
2.6 Demontage en assemblage .................................................. ...................................................... ....... 28
3. Regelkleppen .................................................. ...................................................... ................................... 32
3.1 Regelkleppen "Rexroth" (mechanische modellen) ............................................ .................... 32
3.2 Regelkleppen "Rexroth" (pilootmodellen) ................................................ ................................. 48
4. Hydraulisch swingsysteem ................................................. ...................................................... ................... 71
4.1 Beschrijving en werking .................................................. ...................................................... ...... 71
4.2 Hydraulische oliestroom .................................................. ...................................................... ...................... 72
4.3 Precisiebewijscontrole .................................................. ...................................................... ......... 74
5. Hydraulische cilinders .................................................. ...................................................... .......................... 77
5.1 Ladercilinder ........................................................... ...................................................... .......................... 78
5.2 Lader emmercilinder .................................................. ...................................................... ........... 83
5.3 4x1 emmercilinder .............................................. ...................................................... .................... 87
5.4 Backhoe Boom Cilinder .............................................. ...................................................... ............ 90
5.5 Backhoe crowd cilinder .................................................. ...................................................... ......... 94
5.6 Backhoe emmercilinder .............................................. ...................................................... ......... 98
5.7 Korte en lange telescopische cilinder ................................................ .................................... 102
5.8 Stabilisatorcilinder (middenschurken - 4WS) ......................................... ................................. 106
5.9 Stabilisatorcilinder (sideshift) .................................................... ................................................. 110
5.10 Swing cilinder ........................................................... ...................................................... ......................... 114
5.11 Sideshift -vervoercilinder (sideshift) ................................................... .............................. 118
5.12 Speciale tools ........................................................... ...................................................... ............................ 120
6. Piloot Hydraulic Control Levers .................................................... ...................................................... .. 121
6.1 Technische specificaties ........................................................... ...................................................... ....... 121
6.2 Beschrijving en werking .................................................. ...................................................... .... 122
6.3 Demontage en assemblage .................................................. ...................................................... ..... 125
6.4 Piloot Hydraulische regelklep ............................................. ............................................... 128
7. Foutbevinding en stroomtests ................................................... ...................................................... ..... 131
7.1 Voorlopige controles ........................................................... ...................................................... .................. 131
7.2 Foutbevinding ........................................................... ...................................................... ............................... 132
7.3 Druk testen ........................................................... ...................................................... ...................... 136
Sectie 39 - Chassis
1. Beschrijving en werking ................................................. ...................................................... ................ 3
2. Verwijderings- en installatiecomponenten .................................................... ........................................... 5
2.1 Componenten binnen het chassis ............................................. ...................................................... 5
2.2 componenten onder het chassis ............................................. ..................................................... 6
2.3 Componenten die buiten het chassis zijn bevestigd ................................................ ........................... 8
2.4 componenten boven het chassis .................................................... ............................... 9
2.5 Trachering Torques ........................................................... ...................................................... ................... 11
Sectie 41 - stuursysteem
1. STERINGSYSTEEM 2WS ................................................. ...................................................... ............................ 4
2. STERINGSYSTEEM 4WS ................................................. ...................................................... ............................ 7
3. Stuurmotor .................................................. ...................................................... ................................... 12
3.1 Technische specificaties ....................................................... ...................................................... ......... 13
3.2 Componenten ........................................................ ...................................................... ................................. 15
3.3 Demontage en assemblage .................................................. ...................................................... ....... 16
3.4 Speciale tools ........................................................... ...................................................... ................................ 33
3.5 Foutbevinding ........................................................... ...................................................... ................................. 33
Sectie 50 - Cabineverwarming en airconditioning
1. Technische specificaties .................................................. ...................................................... ................... 3
2. Cabine verwarming .................................................. ...................................................... .............................................. 5
2.1 Beschrijving en werking .................................................. ...................................................... ........ 5
3. Airconditioning .................................................. ...................................................... ................................... 12
3.1 Opdrachtgevers van airconditioning ................................................. ...................................................... 12
3.2 Veiligheidsmaatregelen ........................................................... ...................................................... ................... 16
3.3 Beschrijving en werking .................................................. ...................................................... ...... 17
3.4 Foutbevinding en testen ................................................. ...................................................... .......... 25
3.5 Het systeem spoelen .................................................. ...................................................... ................... 43
3.6 Evacuatie van het systeem .................................................. ...................................................... .............. 45
3.7 Het systeem opladen .................................................. ...................................................... .................. 46
3.8 Componenten Revisie ....................................................... ...................................................... .............. 47
3.9 Compressor ............................................................ ...................................................... ................................. 51
3.10 Speciale tools ........................................................... ...................................................... .............................. 65
Sectie 55 - Elektrisch systeem
1. Algemene algemeen ....................................................... ...................................................... ........................................... 3
1.1 Reparatie van tijdelijke kabelboom ............................................... ............................................ 3
1.2 Foutbevinding ........................................................... ...................................................... ................................... 4
2. Elektrische diagrammen .................................................. ...................................................... ............................ 5
2.1 Elektrische diagrammen - PowerShuttle Cab ....................................................... ............................... 5
2.2 Elektrische diagrammen - PowerShift Cab .................................................... ................................... 25
2.3 Elektrische diagrammen - 4WS ............................................. ...................................................... ......... 45
2.4 Elektrische diagrammen - ROPS ............................................. ...................................................... ...... 65
3. Controles en instrumenten ................................................. ...................................................... .............. 81
3.1 voorste instrumentenpaneel (580 Super R - 590 Super R) ..................................... ....................... 81
3.2 Side Instrument Panel (695 Super R) ......................................... ............................................... 83
3.3 zijpaneel ........................................................... ...................................................... ....................................... 85
3.4 Diagnostische signalering ........................................................... ...................................................... ................. 88
3.5 Kalibratie van de snelheidsmeter .................................................. ...................................................... ..90
3.6 Immbobilizer Circuit ........................................................... ...................................................... ..................... 91
4. Startsysteem .................................................. ...................................................... .................................. 92
4.1 Beschrijving en werking .................................................. ...................................................... ...... 92
4.2 Foutbevinding ........................................................... ...................................................... ................................. 93
4.3 startmotor ........................................................... ...................................................... ............................. 96
5. Dynamo ........................................................... ...................................................... ......................................... 102
5.1 Technische specificaties ....................................................... ...................................................... ....... 102
5.2 Beschrijving en werking .................................................. ...................................................... .... 102
5.3 Componenten ........................................................ ...................................................... ............................... 104
5.4 Verwijderen ........................................................ ...................................................... ....................................... 105
5.5 Voorlopige controle en tests ............................................. ...................................................... . 106
5.6 Foutbevinding ........................................................... ...................................................... ............................... 115
6. Batterij ....................................................... ...................................................... .................................................... 116
6.1 Technische specificaties ........................................................... ...................................................... ....... 116
6.2 Beschrijving en werking .................................................. ...................................................... .... 116
6.3 Verwijdering en installatie .................................................. ...................................................... ...... 117
6.4 Onderhoud ............................................................ ...................................................... ............................... 119
6.5 Tests ........................................................ ...................................................... ............................................. 121
6.6 Een boosterbatterij aansluiten ................................................. .................................................. 123
6.7 Batterij Master Switch .................................................. ...................................................... ........... 123
7. Componenttesten .................................................. ...................................................... .......................... 124
7.1 Algemene introductie ....................................................... ...................................................... ............ 124
7.2 Componenttesten ........................................................... ...................................................... .................. 125
7.3 Grondpunten ........................................................... ...................................................... ............................ 125
Sectie 82 - Loader
1. Lader -bijlage -bedieningselementen ................................................. ...................................................... .......... 3
2. Loader emmer zelfnivellering ........................................................ ...................................................... ............. 6
3. Loader Attachment Safety Strut ............................................................... ...................................................... .... 7
4. Loader emmerverwijdering ................................................. ...................................................... ...................... 9
5. Verwijdering van de lader -arm ................................................. ...................................................... ........................... 11
Sectie 84 - Backhoe
1. Beschrijving en werking ................................................. ...................................................... ................ 3
2. Backhoe Attachment Mechanical Control -versie ................................................... ................... 6
3. Backhoe Attachment Pilot Control -versie ................................................... ............................... 13
4. Verwijdering en installatie ................................................. ...................................................... ................ 15
5. Telescopische dipper revisie ................................................. ...................................................... .............. 25
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