Case CX16B & CX18B Mini Excavator Official Workshop Service Repair Handleiding

Sectie 1 - Hoe te gebruiken
Secties Index ........................................................ ...................................................... ............................................. 1-1
Inleiding ..................................................... ...................................................... ................................................ 1- 4
Kenmerken van de handleiding .................................................. ...................................................... ................................. 1-5
Sectie 2 - Veiligheidsregels
Veiligheidsregels ................................................ ...................................................... ...................................................... S1
Veiligheidsborden................................................ ...................................................... .................................................... S38
Sectie 3 - Voorlopig
Algemene voorzorgsmaatregelen voor reparaties .................................................. ...................................................... ..................... 3-1
Ontsnappende procedure in geval van nood .................................................... ...................................................... ..... 3-6
International Unit Conversion System .................................................. ...................................................... ............. 3-7
Sectie 4 - Specificatie
Voorwoord ................................................. ...................................................... ...................................................... .. 4-1
Identificatiegegevens ........................................................ ...................................................... ........................................ 4-2
Ruisniveaus (2000/14/EC) ........................................... ...................................................... ................................. 4-3
Samenvatting Plaat voor onderhoudsbewerkingen ................................................. ...................................................... .. 4-4
Basiscomponenten van de Mini Excavator ................................................ ...................................................... ......... 4-5
Technische specificaties ................................................ ...................................................... .............................. 4-7
Optredens graven (luifel) ................................................. ...................................................... ..................... 4-8
Optredens graven (cabine) ................................................. ...................................................... ........................... 4-9
Transportafmetingen (luifel) ................................................. ...................................................... .................... 4-10
Transportafmetingen (cabine) ................................................. ...................................................... ......................... 4-11
Liftcapaciteiten (cabine) ................................................. ...................................................... ................................. 4-12
Liftcapaciteiten (luifel) ................................................. ...................................................... ............................ 4-13
Machine en componenten gewicht (droog) ................................................... ...................................................... .......... 4-14
Embets Application ............................................................ ...................................................... ................................... 4-15
Vulgrafiek ............................................................ ...................................................... ................................................ 4- 16
Sectie 5 - Tools
Tools of Cilinders ........................................................... ...................................................... ......................................... 5-1
Gereedschap van hydraulische pomp .................................................. ...................................................... .................................. 5-4
Gereedschap van pilootklepspoor ................................................. ...................................................... .................................. 5-4
Tool van Roller Track .................................................. ...................................................... ......................................... 5-4
Tool van Idler -regelaar .................................................. ...................................................... ...................................... 5-5
Motorgereedschap ........................................................... ...................................................... ................................................. 5-5
Gereedschap van reismotor .................................................. ...................................................... ..................................... 5-8
Sectie 6 - Standaard onderhoudstijdtabel
Voorwoord ................................................. ...................................................... ...................................................... ..... 6-1
Standaard werktijdtabel voor het onderhoud ....................................................... .................................................. 6-2
Sectie 7 - Onderhoudsnormen en testprocedures
Hoe u onderhoudsnormen en precuaties kunt gebruiken ................................................... ........................................ 7-1
Prestatie -inspectie Standaardtabel .................................................. ...................................................... ......... 7-2
Het meten van het motortoerental ........................................................... ...................................................... .............................. 7-4
Hydraulische oliedruk meten .................................................. ...................................................... .................. 7-5
Reisprestaties meten ........................................................... ...................................................... .................... 7-8
Slew -uitvoeringen meten ........................................................... ...................................................... ................... 7-10
Bedrijfsactiviteiten meten .................................................. ............................................ 7-12
Slew -lagerprestaties meten .................................................. ...................................................... ....... 7-14
Crawler -spanning meten ........................................................... ...................................................... ......................... 7-15
Sectie 8 - Hydraulisch systeem
Functie en kenmerken van hydraulisch circuit .................................................... ...................................................... ........ 8-1
Hydraulische circuits en componenten .................................................. ...................................................... ............... 8-2
Werking van hydraulische circuit ........................................................... ...................................................... ............................ 8-6
Sectie 9 - Elektrisch systeem
Hoe Circuit Diagram te lezen ................................................. ...................................................... ........................... 9-1
Sectie 10 - Bijlage
Bijlage Assy en naam .................................................. ...................................................... ......................... 10-1
Emmer ................................................. ...................................................... ...................................................... .... 10-2
Arm................................................. ...................................................... ...................................................... ......... 10-5
BOOM ..................................................... ...................................................... ...................................................... .... 10-10
Swing ..................................................... ...................................................... ...................................................... ... 10-15
Bulldozer................................................. ...................................................... ...................................................... .... 10-22
Hydraulische cilinders ............................................................ ...................................................... .................................. 10-26
Sectie 11 - bovenste structuur
Overkapping ................................................. ...................................................... ...................................................... ... 11-1
Taxi................................................. ...................................................... ...................................................... ......... 11-4
Bewaker ................................................. ...................................................... ...................................................... ..... 11-6
Vloerplaat ................................................ ...................................................... ............................................... 11-10
Accu ................................................. ...................................................... ...................................................... .. 11-13
Counterweight ..................................................... ...................................................... ........................................ 11-14
Benzinetank ................................................ ...................................................... ................................................. 11 -17
Hydraulische olietank ........................................................... ...................................................... ...................................... 11-20
Luchtreiniger ............................................................ ...................................................... ................................................... 11-25
Muffler ..................................................... ...................................................... ...................................................... .. 11-27
Hydraulische pomp ................................................ ...................................................... ....................................... 11-28
Radiator ..................................................... ...................................................... ...................................................... 11-43
Motor ................................................. ...................................................... ...................................................... .. 11-47
Controleklep ............................................................ ...................................................... ........................................... 11-49
Solenoïde klep ........................................................ ...................................................... ......................................... 11-84
Pilootklep ............................................................ ...................................................... ................................................ 11- 86
Pilootklep reizen ........................................................... ...................................................... ....................................... 11-96
Slew Motor ............................................................ ...................................................... ............................................ 11-105
Joint Swivel ............................................................ ...................................................... ............................................ 11-139
Selectorventiel ............................................................ ...................................................... ........................................ 11-154
Bovenste frame ........................................................ ...................................................... .......................................... 11-159
Sectie 12 - Reissysteem
Lage structuur ........................................................ ...................................................... ............................................. 12-1
Crawler ..................................................... ...................................................... ...................................................... ... 12-3
Schuifplaat ............................................................ ...................................................... ............................................... 12-12
Rollertracks ............................................................ ...................................................... ............................................ 12-14
Idler -regelaar ........................................................ ...................................................... ........................................... 12-19
Sprocket ..................................................... ...................................................... ................................................. 12 -28
Reismotor ........................................................ ...................................................... ................................................ 12-29
Shew Lagering ............................................................ ...................................................... ........................................... 12-71
Lager frame ........................................................ ...................................................... ............................................ 12-76
Sectie 13 - Problemen oplossen Hydraulisch systeem
Algemene voorzorgsmaatregelen ................................................ ...................................................... .................................. 13-1
PROBLEEM DIAGNOSE: Hydraulisch .................................................. ...................................................... ....................... 13-2
Probleemoplossen ................................................. ...................................................... ....................................... 13-3
Sectie 14 - Problemen oplossen Elektrisch systeem
PROBLEEM DIAGNOSE: Elektrisch .................................................. ...................................................... ....................... 14-1
Probleemoplossen ................................................. ...................................................... ....................................... 14-2
Sectie 15 - Motor voor probleemoplossing
PROBLEEM DIAGNOSE: Motor .................................................. ...................................................... ........................... 15-1
Probleemoplossen ................................................. ...................................................... ....................................... 15-2
Sectie 16 - Motor
Specificaties en prestaties ........................................................... ...................................................... .............. 16-1
Dwarsdoorsnedeweergaven ........................................................... ...................................................... ............................. 16-15
Koelwater, smeerolie en stookolie .............................................. ...................................................... ...... 16-17
Probleemoplossen ................................................. ...................................................... ..................................... 16-21
Meetinstrumenten ................................................ ...................................................... ............................ 16-25
Meting, inspectie en aanpassing ................................................. ...................................................... . 16-29
Aanpassing De klepkopklaring ................................................. ...................................................... ........ 16-31
Controle van de V-riemspanning .................................................... ...................................................... ......................... 16-32
Het meten en controleren van de injectiedruk en spuitpatronen van de brandstofinjectieklep ................. 16-32
De timing van de brandstofinjectie controleren en aanpassen ................................................... ....................................... 16-36
Stel de maximale (of minimale) revoluties van de no-lading aan ........................................... ........................... 16-38
Controleer het koelwatersysteem en de radiator op waterlekkage ............................................ .................. 16-38
De batterij controleren ........................................................... ...................................................... ................................ 16-39
De sensoren controleren ........................................................... ...................................................... ............................... 16-41
De oliekoeler controleren .................................................. ...................................................... .............................. 16-42
Het koelmondstuk van de zuiger controleren ............................................. ...................................................... ............ 16-43
Het meten van procedure, servicegegevens en corrigerende actie .......................................... ............................ 16-45
Demontage en hermontage ....................................................... ...................................................... .................. 16-73
Servicegegevens ........................................................ ...................................................... ............................................ 16-83
Trachering koppel ............................................................ ...................................................... .................................... 16-89
Brandstofinjectiepomp voor indirect injectiesysteem ................................................... ............................................ 16-91
Brandstofinspuitpomp voor direct injectiesysteem ....................................................... ............................................ 16-97
Gouverneur ..................................................... ...................................................... .................................................. 16-111
Turbocompressor ..................................................... ...................................................... ........................................ 16-123
Service -informatie voor CARB ULG -verordening .................................................... ............................................ 16-129

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