Case 580T 580st 590st 695st Backhoe Loaders Official Workshop Service Repair Handleiding

Sectie 00 - Veiligheidsregels
VOORWOORD................................................. ...................................................... ...................................................... 4
VEILIGHEIDSINSTRUCTIES................................................ ...................................................... .............................. 6
Preventie van vuur of explosies ................................................. ...................................................... ...... 8
Preventie van brandwonden ........................................................... ...................................................... .............................. 9
Voorzorgsmaatregelen voor afvalverwijdering .................................................. ...................................................... ..... 10
Sectie 01 - Onderhoud
Sectie 02 - Technische specificaties
Modellen ..................................................... ...................................................... ...................................................... ...... 3
Identificatie van hoofdcomponenten .................................................. ...................................................... ... 4
TECHNISCHE SPECIFICATIES................................................ ...................................................... ..................... 6
OVERDRAGEN................................................. ...................................................... ....................................... 6
Assen ..................................................... ...................................................... ...................................................... .... 7
Remmen ..................................................... ...................................................... ...................................................... . 8
Stuur ..................................................... ...................................................... ................................................ 8
Hydraulisch systeem ........................................................ ...................................................... .............................. 9
Countergewicht vooraan ............................................................ ...................................................... ..................... 9
Ruis- en trillingsniveaus .................................................. ...................................................... ............ 10
Emmers ..................................................... ...................................................... ...................................................
BANDEN................................................. ...................................................... ...................................................... .. 11
Afmetingen en prestaties ........................................................... ...................................................... ........... 12
Afmetingen - 2WS SIDESHIFT .................................................. ...................................................... ............. 12
Afmetingen - 2WS SideShift SLA ("Rechte laderarm" ............................................... ............... 13
Afmetingen - 4WS SIDESHIFT .................................................. ...................................................... ............. 14
Afmetingen - 4WS Center Pivot ............................................. ...................................................... ....... 15
Laderbijlageprestaties ........................................................... ............................................... 16
Prestaties van laderemmer met vorken .................................................... .............................. 19
Backhoe Attachment Performance ........................................................... ............................................ 21
Maximale hefbelastingen ........................................................... ...................................................... .......................... 24
Loader Attachment Maximale hefbelastingstabel ................................................ ...................... 24
Backhoe Attachment Maximale hefbelastingstabel ................................................ ................... 25
Samenvatting Tabel ........................................................... ...................................................... ......................... 26
Sectie 10 - Motor
Motorinstallatie ........................................................ ...................................................... ................................ 3
TECHNISCHE SPECIFICATIES................................................ ...................................................... ..................... 4
72 kW - HP Engine (580T) ................................................... ...................................................... ............................ 4
72 kW - HP Engine (580st) ................................................... ...................................................... .......................... 5
82 kW - HP Engine (590st - 695st) ......................................... ...................................................... .............. 6
Sectie 21 - Transmissie
PowerShuttle Transmission ........................................................ ...................................................... .............. 3
TECHNISCHE SPECIFICATIES................................................ ...................................................... ................ 4
Controles ..................................................... ...................................................... .................................................. 9
Smering ..................................................... ...................................................... ........................................ 13
Greasing ..................................................... ...................................................... ............................................. 16
Verwijdering uit de machine ........................................................... ...................................................... ................... 18
Demontage en assemblage ........................................................... ...................................................... ............ 19
PROBLEEMOPLOSSEN................................................. ...................................................... .......................... 144
Reparatietijden ........................................................ ...................................................... ...................................... 148
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 149
PowersHift Transmission ............................................................ ...................................................... ................ 150
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 150
Controles ..................................................... ...................................................... .......................................... 161
Smering ..................................................... ...................................................... ...................................... 163
Greasing ..................................................... ...................................................... ........................................... 165
Verwijdering uit de machine ........................................................... ...................................................... ................. 166
Demontage en assemblage ........................................................... ...................................................... .......... 167
PROBLEEMOPLOSSEN................................................. ...................................................... .......................... 331
Reparatietijden ........................................................ ...................................................... ...................................... 335
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 336
Sectie 25 - Vooras
2WD - 2WS Vooras ............................................. ...................................................... ................................. 3
TECHNISCHE SPECIFICATIES................................................ ...................................................... ................ 3
Smering en smeer ........................................................... ...................................................... ............... 4
Verwijdering uit de machine ........................................................... ...................................................... ..................... 6
Demontage en assemblage ........................................................... ...................................................... .............. 7
PROBLEEMOPLOSSEN................................................. ...................................................... .............................. 7
4WD - 2WS Vooras ............................................. ...................................................... ............................... 10
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 10
Smering en smeer ........................................................... ...................................................... ............. 11
Verwijdering uit de machine ........................................................... ...................................................... ................... 13
Demontage en assemblage ........................................................... ...................................................... ............ 14
PROBLEEMOPLOSSEN................................................. ...................................................... ............................ 57
SPECIAAL GEREEDSCHAP................................................ ...................................................... ..................................... 61
4WS vooras ........................................................... ...................................................... ........................................ 62
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 62
Smering en smeer ........................................................... ...................................................... ............. 63
Verwijdering uit de machine ........................................................... ...................................................... ................... 65
Sectie 27 - Achteras
2WS achteras (580T - 580st) .............................................. ...................................................... ........................ 3
TECHNISCHE SPECIFICATIES................................................ ...................................................... ................ 3
Smering en smeer ........................................................... ...................................................... ............... 5
Verwijdering uit de machine ........................................................... ...................................................... ..................... 7
Demontage en assemblage ........................................................... ...................................................... .............. 8
PROBLEEMOPLOSSEN................................................. ...................................................... ............................ 61
Reparatietijden ........................................................ ...................................................... ........................................ 67
SPECIAAL GEREEDSCHAP................................................ ...................................................... ..................................... 68
2ws achteras (590st) .................................................... ...................................................... ............................... 69
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 69
Smering en smeer ........................................................... ...................................................... ............. 71
Verwijdering uit de machine ........................................................... ...................................................... ................... 73
Demontage en assemblage ........................................................... ...................................................... ............ 74
PROBLEEMOPLOSSEN................................................. ...................................................... .......................... 127
Reparatietijden ........................................................ ...................................................... ...................................... 133
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 134
4WS Achteras (695st) .................................................... ...................................................... ............................. 135
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 135
Smering en smeer ........................................................... ...................................................... ........... 138
Verwijdering uit de machine ........................................................... ...................................................... ................. 140
Demontage en assemblage ........................................................... ...................................................... .......... 141
PROBLEEMOPLOSSEN................................................. ...................................................... .......................... 219
Reparatietijden ........................................................ ...................................................... ...................................... 225
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 227
Sectie 33 - remsysteem
Parkeerrem ........................................................ ...................................................... ........................................... 3
TECHNISCHE SPECIFICATIES................................................ ...................................................... ................ 3
OPERATIE................................................. ...................................................... ............................................. 3
AANPASSING................................................. ...................................................... .......................................... 4
Mechanische parkeerremaanpassingsprocedure ............................................. ................. 5
Demontage en assemblage ........................................................... ...................................................... .............. 6
Servicererten ............................................................ ...................................................... ......................................... 15
OPERATIE................................................. ...................................................... ........................................... 15
Brakbloedingprocedure ........................................................... ...................................................... ........... 16
Rempedalen Functionaliteit Controleer .................................................. .............................................. 17
Sectie 35 - Hydraulisch systeem
Hydraulische diagrammen ............................................................ ...................................................... ............................... 3
Hydraulisch diagram - 2WS SIDESHIFT MECHANISCHE MODELLEN ....................................................... ............ 3
Hydraulisch diagram - 2WS SideShift Pilot -modellen ....................................................... ......................... 9
Hydraulisch diagram - 4WS SIDESHIFT MECHANISCHE MODELLEN ....................................................... .......... 11
Hydraulisch diagram - 4WS SIDESHIFT PILOTMODELS ....................................................... ....................... 13
Hydraulisch diagram - 4WS Center Pivot Pilot -modellen .............................................. ................ 15
HYDRAULISCHE POMP................................................ ...................................................... ...................................... 17
Hydraulische versnellingspomp met vaste stroming .............................................. ............................................ 17
Hydraulische variabele-flow-rate zuigerpomp .............................................. .................................. 28
REGELKLEPPEN................................................ ...................................................... ...................................... 43
Loader -regelklep ........................................................... ...................................................... .................... 52
Backhoe Attachment Control Klep .................................................. ............................................... 56
ONTLUCHTINGSKLEPPEN................................................ ...................................................... ...................................... 68
Backhoe Attachment Control Klep Piloot Solenoïde klep ....................................................... ....... 77
Accumulator "Glide Ride" Parker .................................................... ...................................................... ....... 80
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 80
ONDERHOUD................................................. ...................................................... ...................................... 80
Veiligheid ................................................. ...................................................... ...................................................... 80
Het controleren en aanpassen van de voorste druk ................................................ ................. 81
Hydraulisch swingsysteem ........................................................... ...................................................... ..................... 83
OPERATIE................................................. ...................................................... ........................................... 83
Hydraulische cilinders ............................................................ ...................................................... ............................ 86
Loader Attachment Boom Cilinder .................................................. .................................................. 87
Lader emmercilinder ........................................................... ...................................................... ................. 93
4x1 Lader emmercilinder .................................................. ...................................................... .......... 97
Backhoe Boom Cilinder ........................................................... ...................................................... ............... 100
Backhoe Attachment Dipper Cilinder .................................................. ...................................... 104
Backhoe emmercilinder ........................................................... ...................................................... ............ 108
Telescopische cilinder ............................................................ ...................................................... ..................... 112
Stabilisatorcilinder - Middenzwaluw (695st) .............................................. .................................... 115
Stabilisatorcilinder - Sideeshift .................................................. ...................................................... ... 119
Swing cilinder ........................................................ ...................................................... ................................ 123
Backhoe Attachment Lock -cilinder - Sideeshift .................................................... ...................... 127
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 128
Hydraulische bedieningshendels ........................................................... ...................................................... ............... 129
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 129
Controles en bediening ........................................................... ...................................................... ............. 130
Componenten ..................................................... ...................................................... .................................... 131
Demontage en assemblage ........................................................... ...................................................... .......... 133
Control Lever Valve ........................................................... ...................................................... ..................... 136
PROBLEEMOPLOSSEN ................................................. ...................................................... ............................... 138
Voorlopige cheques ............................................................ ...................................................... ....................... 138
Problemen oplossen (met "Rexroth" regelkleppen) ......................................... ................. 139
SCHOMMEL................................................. ...................................................... ...................................................... 141
HYDRAULISCHE POMP................................................ ...................................................... ............................... 142
Sectie 39 - Chassis
BESCHRIJVING ................................................. ...................................................... .............................................. 3
Verwijdering en installatie van componenten ............................................. ....................................... 6
Componenten binnen het chassis .................................................. ...................................................... .... 9
Componenten van het onderste deel van het chassis .............................................. ........................... 7
Componenten die buiten het chassis zijn bevestigd ............................................. .............................. 11
Componenten van het bovenste gedeelte ................................................. ...................................................... .... 12
Sectie 41 - stuursysteem
BESCHRIJVING ................................................. ...................................................... .............................................. 3
2WS stuursysteem ........................................................... ...................................................... .............................. 4
4WS stuursysteem ........................................................... ...................................................... .............................. 7
STUURBEKRACHTIGING................................................ ...................................................... ..................................... 11
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 11
Componenten ..................................................... ...................................................... ...................................... 13
Demontage ..................................................... ...................................................... ....................................... 15
MONTAGE................................................. ...................................................... ............................................. 18
Sectie 50 - Cabineverwarming en airconditioning
TECHNISCHE SPECIFICATIES................................................ ...................................................... ..................... 3
ALGEMEEN................................................. ...................................................... ................................................. 3
Cabine verwarming ............................................................ ...................................................... ................................................ 5
Controles ..................................................... ...................................................... .............................................. 5
OPERATIE................................................. ...................................................... ............................................. 6
Luchtstroomverspreiders ....................................................... ...................................................... ............................. 7
HERZIENING ................................................. ...................................................... .................................................. 9
PROBLEEMOPLOSSEN................................................. ...................................................... ............................ 11
AIRCONDITIONING ................................................ ...................................................... .................................... 12
Principes van airconditioning .................................................. ...................................................... ..... 12
Controles ..................................................... ...................................................... ............................................ 17
OPERATIE................................................. ...................................................... ........................................... 18
Problemen oplossen en testen ........................................................... ...................................................... ..... 25
Het systeem spoelen ........................................................... ...................................................... ........................ 43
Het systeem aftappen ........................................................... ...................................................... ........................ 45
Het systeem opladen ........................................................... ...................................................... ....................... 46
HERZIENING ................................................. ...................................................... ............................................ 47
COMPRESSOR................................................. ...................................................... ........................................... 52
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 52
Verwijdering en installatie ........................................................... ...................................................... ............. 53
Demontage en assemblage ........................................................... ...................................................... ............ 56
PROBLEEMOPLOSSEN................................................. ...................................................... ............................ 65
Sectie 55 - Elektrisch systeem
Elektrische diagrammen ............................................................ ...................................................... .................................. 3
Elektrische diagrammen - PowerShuttle ROPS (580T mechanische motor) .................................................... 3
Elektrische diagrammen - PowerShuttle Cab (580T - 580T SLA Mechanical Engine) ...................... 18
Elektrische diagrammen - PowerShuttle Cab (580st - 590st elektronische motor) ............................ 36
Elektrische diagrammen - PowerShift Cab (580st - 590st Electronic Engine) - 2WS ...................... 53
Elektrische diagrammen - PowerShift Cab (695st) - 4WS ................................................ ......................... 72
Controles en instrumenten ........................................................... ...................................................... ................ 91
Voorste bedieningspanelen (580T - 580st - 590st) ............................................ ...................................... 91
Voorste bedieningspanelen (695st) .................................................... ...................................................... ......... 93
Bedieningspaneel en zijkant instrumentencluster (580T mechanische motor) .............................. 95
Bedieningspaneel en zijkant instrumentcluster (580st - 590st - 695st elektronische motor) .......... 97
Zij -instrumentencluster (580T) .................................................... ...................................................... ....... 99
Zij -instrumentencluster (580st - 590st - 695st) ................................................ ............................. 101
Anti-startsysteem .................................................. ...................................................... ............................ 103
Diagnostisch display (580st - 590st - 695st) ............................................. ............................................. 104
Symbolen ..................................................... ...................................................... ............................................. 106
INSTELLINGENMENU................................................ ...................................................... ........................................ 107
Procedure over zelftest .................................................. ...................................................... ......... 108
Aan boord van foutcode ophalen ................................................. ...................................................... . 109
Achtergrondverlichting en dimmen ........................................................... ...................................................... ............ 110
WERKUREN................................................ ...................................................... ...................................... 111
OPERATIE................................................. ...................................................... ......................................... 112
WAARSCHUWINGSSYSTEEM................................................ ...................................................... .............................. 116
ONDERHOUD................................................. ...................................................... .................................... 117
Waarschuwingsberichten ........................................................ ...................................................... ......................... 118
START SYSTEEM ................................................ ...................................................... .................................. 124
OPERATIE................................................. ...................................................... ......................................... 124
STARTMOTOR................................................ ...................................................... ................................ 127
PROBLEEMOPLOSSEN................................................. ...................................................... .......................... 132
Alternator ..................................................... ...................................................... ........................................... 134
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 134
OPERATIE................................................. ...................................................... ......................................... 135
PROBLEEMOPLOSSEN................................................. ...................................................... .......................... 136
ACCU................................................. ...................................................... ...................................................... . 137
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 137
OPERATIE................................................. ...................................................... ......................................... 137
Vervanging ..................................................... ...................................................... ................................... 138
Laad- en elektrolytniveaucontrole ................................................. ....................................... 139
Een boosterbatterij aansluiten .................................................. ...................................................... . 140
Batterij Master Switch ........................................................... ...................................................... ................ 140
PROBLEEMOPLOSSEN ................................................. ...................................................... ............................... 141
Sectie 82 - Laderbijlage
Lader -bijlage -bedieningselementen ........................................................... ...................................................... ............ 3
Loader -bijlage werking ........................................................... ...................................................... ..... 3
4x1 Loader Bucket Control (optioneel) ................................................... ..................................................... 6
Loader Attachment Control Lock (specifiek voor bepaalde landen) ............................................ ........ 7
Embet Zelf Levling .................................................. ...................................................... ............................. 8
Loader Attachment Safety Strut .................................................. ...................................................... .... 12
Loader Attachment Safety Strut (2WS) ................................................... ........................................ 12
Loader Attachment Safety Strut (4WS) ................................................... ........................................ 13
Verwijdering en installatie van laderemmer .................................................... .................................. 14
Standaard lader emmer ........................................................... ...................................................... ............... 14
Lader emmer met vorken (optioneel) ................................................... ................................................. 15
Vervanging van emmertanden ........................................................... ...................................................... ........... 16
Loader verwijdering ............................................................ ...................................................... ..................................... 17
Sectie 84 - Backhoe -bijlage
Beschrijving en werking ........................................................... ...................................................... .................. 3
Backhoe Attachment Controls ............................................................... ...................................................... ......... 6
Backhoe Attachment Mechanical Controls .................................................. .............................. 7
Backhoe -bevestiging Hydraulische bedieningselementen .................................................. ............................... 18
Backhoe Attachment SideShift (SideShift -versie) ................................................... ........................... 24
Backhoe Attachment Demontage ....................................................... ...................................................... . 26
Backhoe emmervervanging ........................................................... ...................................................... ..... 28
Backhoe emmer ........................................................ ...................................................... ................................ 29
Backhoe -bevestiging Hydraulische behandeling .................................................. ..................................... 30
Controles ..................................................... ...................................................... ............................................ 30
Hydraulisch diagram ............................................................... ...................................................... .......................... 31
Demontage en assemblage ........................................................... ...................................................... ............ 32

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