Case 580T 580st 590st 695st Backhoe Loader Official Workshop Service Repair Handleiding

Sectie 00 - Veiligheidsregels
VOORWOORD................................................. ...................................................... ...................................................... 4
VEILIGHEIDSINSTRUCTIES ................................................ ...................................................... .............................. 6
Preventie van vuur of explosies ................................................. ...................................................... ...... 8
Preventie van brandwonden ........................................................... ...................................................... .............................. 9
Voorzorgsmaatregelen voor afvalverwijdering .................................................. ...................................................... ..... 10
Sectie 01 - Onderhoud
Sectie 02 - Technische specificaties
Modellen ..................................................... ...................................................... ...................................................... ...... 3
Identificatie van hoofdcomponenten .................................................. ...................................................... ... 4
TECHNISCHE SPECIFICATIES................................................ ...................................................... ..................... 6
DIESELMOTOR ................................................ ...................................................... ....................................... 6
OVERDRAGEN................................................. ...................................................... ....................................... 9
Assen ..................................................... ...................................................... ...................................................... .. 10
Remmen ..................................................... ...................................................... ................................................. 11
Stuur ..................................................... ...................................................... .................................................. 11
Hydraulisch systeem ........................................................ ...................................................... ............................ 12
Countergewicht vooraan ............................................................ ...................................................... ................... 12
Ruis- en trillingsniveaus .................................................. ...................................................... ............ 13
Emmers ..................................................... ...................................................... ................................................... 13
BANDEN................................................. ...................................................... ...................................................... .. 14
Afmetingen en prestaties ........................................................... ...................................................... ........... 15
Afmetingen - 2WS SIDESHIFT .................................................. ...................................................... ............. 15
Afmetingen - 2WS Sideshift ("Rechte laderarm" -modellen) .......................................... .......... 16
Afmetingen - 4WS SIDESHIFT .................................................. ...................................................... ............. 17
Afmetingen - 4WS Center Pivot ............................................. ...................................................... ....... 18
Laderbijlageprestaties ........................................................... ............................................... 19
Prestaties van laderemmer met vorken .................................................... .............................. 22
Backhoe Attachment Performance ........................................................... ............................................ 24
Maximale hefbelastingen ........................................................... ...................................................... .......................... 27
Loader Attachment Maximale hefbelastingstabel ................................................ ...................... 27
Backhoe Attachment Maximale hefbelastingstabel ................................................ ................... 28
Samenvatting Tabel ........................................................... ...................................................... ......................... 29
Sectie 21 - Transmissie
PowerShuttle Transmission ........................................................ ...................................................... .............. 3
TECHNISCHE SPECIFICATIES................................................ ...................................................... ................ 4
Hydraulisch diagram ............................................................... ...................................................... ............................. 7
Controles ..................................................... ...................................................... ............................................ 13
Smering ..................................................... ...................................................... ........................................ 17
Greasing ..................................................... ...................................................... ............................................. 20
Verwijdering uit de machine ........................................................... ...................................................... ................... 22
Demontage en assemblage ........................................................... ...................................................... ............ 23
PROBLEEMOPLOSSEN ................................................. ...................................................... .......................... 148
Reparatietijden ........................................................ ...................................................... ...................................... 152
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 153
PowersHift Transmission ............................................................ ...................................................... ................ 154
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 154
Controles ..................................................... ...................................................... .......................................... 165
Smering ..................................................... ...................................................... ...................................... 167
Greasing ..................................................... ...................................................... ........................................... 169
Verwijdering uit de machine ........................................................... ...................................................... ................. 170
Demontage en assemblage ........................................................... ...................................................... .......... 171
PROBLEEMOPLOSSEN ................................................. ...................................................... .......................... 335
Reparatietijden ........................................................ ...................................................... ...................................... 339
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 340
Sectie 25 - Vooras
2WD - 2WS Vooras ............................................. ...................................................... ................................. 3
TECHNISCHE SPECIFICATIES................................................ ...................................................... ................ 3
Smering en smeer ........................................................... ...................................................... ............... 4
Verwijdering uit de machine ........................................................... ...................................................... ..................... 6
Demontage en assemblage ........................................................... ...................................................... .............. 7
PROBLEEMOPLOSSEN ................................................. ...................................................... .............................. 7
4WD - 2WS Vooras ............................................. ...................................................... ............................... 10
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 10
Smering en smeer ........................................................... ...................................................... ............. 11
Verwijdering uit de machine ........................................................... ...................................................... ................... 13
Demontage en assemblage ........................................................... ...................................................... ............ 14
PROBLEEMOPLOSSEN ................................................. ...................................................... ............................ 57
SPECIAAL GEREEDSCHAP................................................ ...................................................... ..................................... 61
4WS vooras ........................................................... ...................................................... ........................................ 62
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 62
Smering en smeer ........................................................... ...................................................... ............. 63
Verwijdering uit de machine ........................................................... ...................................................... ................... 65
Demontage en assemblage ........................................................... ...................................................... ............ 66
PROBLEEMOPLOSSEN ................................................. ...................................................... .......................... 131
Reparatietijden ........................................................ ...................................................... ...................................... 137
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 138
Sectie 27 - Achteras
2WS achteras (580T - 580st) .............................................. ...................................................... ........................ 3
TECHNISCHE SPECIFICATIES................................................ ...................................................... ................ 3
Smering en smeer ........................................................... ...................................................... ............... 5
Verwijdering uit de machine ........................................................... ...................................................... ..................... 7
Demontage en assemblage ........................................................... ...................................................... .............. 8
PROBLEEMOPLOSSEN................................................. ...................................................... ............................ 61
Reparatietijden ........................................................ ...................................................... ........................................ 67
SPECIAAL GEREEDSCHAP................................................ ...................................................... ..................................... 68
2ws achteras (590st) .................................................... ...................................................... ............................... 69
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 69
Smering en smeer ........................................................... ...................................................... ............. 71
Verwijdering uit de machine ........................................................... ...................................................... ................... 73
Demontage en assemblage ........................................................... ...................................................... ............ 74
PROBLEEMOPLOSSEN................................................. ...................................................... .......................... 127
Reparatietijden ........................................................ ...................................................... ...................................... 133
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 134
4WS Achteras (695st) .................................................... ...................................................... ............................. 135
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 135
Smering en smeer ........................................................... ...................................................... ........... 138
Verwijdering uit de machine ........................................................... ...................................................... ................. 140
Demontage en assemblage ........................................................... ...................................................... .......... 141
PROBLEEMOPLOSSEN................................................. ...................................................... .......................... 219
Reparatietijden ........................................................ ...................................................... ...................................... 225
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 227
Sectie 33 - remsysteem
Parkeerrem ........................................................ ...................................................... ........................................... 3
TECHNISCHE SPECIFICATIES................................................ ...................................................... ................ 3
OPERATIE................................................. ...................................................... ............................................. 3
AANPASSING................................................. ...................................................... .......................................... 4
Demontage en assemblage ........................................................... ...................................................... .............. 5
Servicererten ............................................................ ...................................................... ......................................... 14
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 14
OPERATIE................................................. ...................................................... ............................................... 14
Sectie 35 - Hydraulisch systeem
Hydraulische diagrammen ............................................................ ...................................................... ............................... 3
Hydraulisch diagram - 2WS SIDESHIFT MECHANISCHE MODELLEN ....................................................... ............ 3
Hydraulisch diagram - 2WS SideShift Pilot -modellen ....................................................... ......................... 9
Hydraulisch diagram - 4WS SIDESHIFT MECHANISCHE MODELLEN ....................................................... .......... 13
Hydraulisch diagram - 4WS SIDESHIFT PILOTMODELS ....................................................... ....................... 15
Hydraulisch diagram - 4WS Center Pivot Pilot -modellen .............................................. ................ 17
HYDRAULISCHE POMP................................................ ...................................................... ...................................... 19
Hydraulische versnellingspomp met vaste stroming .............................................. ............................................ 19
Hydraulische variabele-flow-rate zuigerpomp .............................................. .................................. 30
REGELKLEPPEN................................................ ...................................................... ...................................... 44
Loader -regelklep ........................................................... ...................................................... .................... 53
Backhoe Attachment Control Klep .................................................. ........................................... 57
ONTLUCHTINGSKLEPPEN................................................ ...................................................... ...................................... 69
Backhoe Attachment Control Klep Piloot Solenoïde klep ....................................................... ....... 78
Accumulator "Glide Ride" Parker .................................................... ...................................................... ....... 81
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 81
ONDERHOUD ................................................. ...................................................... ...................................... 81
Veiligheid ................................................. ...................................................... ...................................................... 81
Het controleren en aanpassen van de voorste druk ................................................ ................. 82
Hydraulisch swingsysteem ........................................................... ...................................................... ..................... 84
OPERATIE................................................. ...................................................... ........................................... 84
Hydraulische cilinders ............................................................ ...................................................... ............................ 87
Loader Attachment Boom Cilinder .................................................. .............................................. 88
Lader emmercilinder ........................................................... ...................................................... ................. 93
4x1 Lader emmercilinder .................................................. ...................................................... .......... 97
Backhoe Boom Cilinder ........................................................... ...................................................... ............... 100
Backhoe Attachment Dipper Cilinder .................................................. ...................................... 104
Backhoe emmercilinder ........................................................... ...................................................... ............ 108
Telescopische cilinder ............................................................ ...................................................... ..................... 112
Stabilisatorcilinder - Middenzwaluw (695st) .............................................. .................................... 115
Stabilisatorcilinder - Sideeshift .................................................. ...................................................... ... 119
Swing cilinder ........................................................ ...................................................... ................................ 123
Backhoe Attachment Lock -cilinder - Sideeshift .................................................... ...................... 127
SPECIAAL GEREEDSCHAP................................................ ...................................................... ................................... 128
Hydraulische bedieningshendels ........................................................... ...................................................... ............... 129
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 129
Controles en bediening ........................................................... ...................................................... ............. 130
Componenten ..................................................... ...................................................... .................................... 131
Demontage en assemblage ........................................................... ...................................................... .......... 133
Control Lever Valve ........................................................... ...................................................... ..................... 136
PROBLEEMOPLOSSEN ................................................. ...................................................... ............................... 138
Voorlopige cheques ............................................................ ...................................................... ....................... 138
Problemen oplossen (met "Rexroth" regelkleppen) ......................................... ................. 139
SCHOMMEL................................................. ...................................................... ...................................................... 141
HYDRAULISCHE POMP ................................................ ...................................................... ............................... 142
Sectie 39 - Chassis
BESCHRIJVING................................................. ...................................................... ............................................... 3 3
Verwijdering en installatie van componenten ............................................. ........................................ 5
Componenten binnen het chassis .................................................. ...................................................... ..... 5
Componenten van het onderste deel van het chassis .............................................. ........................... 6
Componenten die buiten het chassis zijn bevestigd ............................................. .............................. 10
Componenten van het bovenste gedeelte ................................................. ...................................................... .... 11
Sectie 41 - stuursysteem
BESCHRIJVING ................................................. ...................................................... .............................................. 3
2WS stuursysteem ........................................................... ...................................................... .............................. 4
4WS stuursysteem ........................................................... ...................................................... .............................. 7
STUURBEKRACHTIGING ................................................ ...................................................... ..................................... 11
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 11
Componenten ..................................................... ...................................................... ...................................... 13
Demontage ..................................................... ...................................................... ....................................... 15
MONTAGE................................................. ...................................................... ............................................. 18
Sectie 50 - Cabineverwarming en airconditioning
TECHNISCHE SPECIFICATIES................................................ ...................................................... ..................... 3
ALGEMEEN................................................. ...................................................... ................................................. 3
Cabine verwarming ............................................................ ...................................................... ................................................ 5
Controles ..................................................... ...................................................... .............................................. 5
OPERATIE................................................. ...................................................... ............................................. 6
Luchtstroomverspreiders ....................................................... ...................................................... ............................. 7
HERZIENING ................................................. ...................................................... .................................................. 9
PROBLEEMOPLOSSEN................................................. ...................................................... ............................ 11
AIRCONDITIONING ................................................ ...................................................... .................................... 12
Principes van airconditioning .................................................. ...................................................... ..... 12
Controles ..................................................... ...................................................... ............................................ 17
OPERATIE................................................. ...................................................... ........................................... 18
Problemen oplossen en testen ........................................................... ...................................................... ..... 25
Het systeem spoelen ........................................................... ...................................................... ........................ 44
Het systeem aftappen ........................................................... ...................................................... ........................ 46
Het systeem opladen ........................................................... ...................................................... ....................... 47
HERZIENING ................................................. ...................................................... ............................................ 48
Compressor ..................................................... ...................................................... ........................................... 53
TECHNISCHE SPECIFICATIES................................................ ...................................................... .............. 53
Verwijdering en installatie ........................................................... ...................................................... ............. 54
Demontage en assemblage ........................................................... ...................................................... ............ 57
PROBLEEMOPLOSSEN................................................. ...................................................... ............................ 66
Sectie 55 - Elektrisch systeem
Elektrische diagrammen ............................................................ ...................................................... .................................. 3
Elektrische diagrammen - PowerShuttle ROPS (580T mechanische motor) .................................................... 3
Elektrische diagrammen - PowerShuttle Cab (580T mechanische motor) .................................................... . 18
Elektrische diagrammen - PowerShuttle Cab (580st - 590st elektronische motor) ........................... 36
Elektrische diagrammen - PowerShift Cab (2WS) .............................................. .................................... 54
Elektrische diagrammen - PowerShift Cab (4WS) .............................................. .................................... 73
Controles en instrumenten ........................................................... ...................................................... ............... 92
Voorste bedieningspanelen (580T - 580st - 590st) ............................................ ...................................... 92
Voorste bedieningspanelen (695st) .................................................... ...................................................... ......... 94
Bedieningspaneel en zijkant instrumentencluster (580T mechanische motor) .............................. 96
Bedieningspaneel en zijkant instrumentcluster (580st - 590st - 695st elektronische motor) ... 98
Zij -instrumentencluster (580T) .................................................... ...................................................... ..... 100
Zij -instrumentencluster (580st - 590st - 695st) ................................................ ............................. 102
Anti-startsysteem .................................................. ...................................................... ............................ 104
Diagnostisch display (580st - 590st - 695st) ............................................. ............................................. 105
Symbolen ..................................................... ...................................................... ................................................. 107
INSTELLINGENMENU................................................ ...................................................... ........................................ 108
Procedure over zelftest .................................................. ...................................................... ......... 109
Aan boord van foutcode ophalen ................................................. ...................................................... . 110
Achtergrondverlichting en dimmen ........................................................... ...................................................... ............ 111
WERKUREN ................................................ ...................................................... ...................................... 112
OPERATIE................................................. ...................................................... ......................................... 113
WAARSCHUWINGSSYSTEEM ................................................ ...................................................... .............................. 117
ONDERHOUD ................................................. ...................................................... .................................... 118
Waarschuwingsberichten ........................................................ ...................................................... ......................... 119
START SYSTEEM ................................................ ...................................................... .................................. 126
OPERATIE................................................. ...................................................... ......................................... 126
STARTMOTOR ................................................ ...................................................... ................................ 129
PROBLEEMOPLOSSEN ................................................. ...................................................... .......................... 134
Alternator ..................................................... ...................................................... ........................................... 136
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 136
OPERATIE................................................. ...................................................... ......................................... 137
PROBLEEMOPLOSSEN ................................................. ...................................................... .......................... 138
ACCU................................................. ...................................................... ...................................................... . 139
TECHNISCHE SPECIFICATIES................................................ ...................................................... ............ 139
OPERATIE................................................. ...................................................... ......................................... 139
Vervanging ..................................................... ...................................................... ................................... 140
Laad- en elektrolytniveaucontrole ................................................. ....................................... 141
Een boosterbatterij aansluiten .................................................. ...................................................... . 142
Batterij Master Switch ........................................................... ...................................................... ................ 142
PROBLEEMOPLOSSEN ................................................. ...................................................... ............................... 143
Sectie 82 - Laderbijlage
Lader -bijlage -bedieningselementen ........................................................... ...................................................... ............ 4
Loader -bijlage werking ........................................................... ...................................................... ...... 4
4x1 Loader Bucket Control (optioneel) ................................................... ...................................................... 7
Loader Attachment Control Lock (specifiek voor bepaalde landen) ............................................ ........ 8
Loader emmer zelfnulling ................................................. ...................................................... .............. 9
580T - 590st "Rechte laderarm" -modellen ......................................... ........................................ 9
Return to Dig "System Loader emmer .............................................. .................................................... 10
580T - 590st "Rechte laderarm" -modellen ......................................... ...................................... 10
580T - 580st - 590st - 695st behalve voor "rechte laderarm" -modellen ........................... 11
Loader Attachment Safety Strut .................................................. ...................................................... .... 12
Loader Attachment Safety Strut (2WS) ................................................... ......................................... 12
Loader Attachment Safety Strut (2WS - "Rechte laderarm") .................................. 13
Loader Attachment Safety Strut (4WS) ................................................... ........................................ 15
Verwijdering en installatie van laderemmer .................................................... .................................. 16
Standaard lader emmer ........................................................... ...................................................... ............... 16
Lader emmer met vorken (optioneel) ................................................... ................................................. 17
Vervanging van emmertanden ........................................................... ...................................................... ........... 18
Loader verwijdering ............................................................ ...................................................... ..................................... 19
Lader -bijlage (2WS - "Rechte laderarm") ................................................... ........................ 19
Loader -bijlage (2WS - 4WS) ................................................... ...................................................... ....... 22
Sectie 84 - Backhoe -bijlage
Beschrijving en werking ........................................................... ...................................................... .................. 3
Backhoe Attachment Controls ............................................................... ...................................................... ......... 6
Backhoe Attachment Mechanical Controls .................................................. .............................. 7
Backhoe -bevestiging Hydraulische bedieningselementen .................................................. ............................... 18
Backhoe Attachment SideShift (SideShift -versie) ................................................... ........................... 24
Backhoe Attachment Demontage ....................................................... ...................................................... .26
Backhoe emmervervanging ........................................................... ...................................................... ..... 28
Backhoe emmer ........................................................ ...................................................... ................................ 29
Backhoe -bevestiging Hydraulische behandeling .................................................. ..................................... 30
Controles ..................................................... ...................................................... ............................................ 30
Hydraulisch diagram ............................................................... ...................................................... .......................... 31
Handelingcilinder ........................................................ ...................................................... ........................... 32
Demontage en assemblage ........................................................... ...................................................... ............ 33

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