Models & Serials Covered:
PIN ZFEM01001 and above
Part number 48193162
English
November 2017
OPTUM 270 CVT - [ZFEM01001 - ZGEM02931],
OPTUM 270 CVT - [ZFEM50001 - ZGEM50841],
OPTUM 270 CVT - [ZGEM02932 - ZGEM04528],
OPTUM 270 CVT - [ZGEM04529 - ],
OPTUM 270 CVT - [ZGEM50842 - ZGEM51829],
OPTUM 270 CVT - [ZGEM51830 - ],
OPTUM 300 CVT - [ZFEM01001 - ZGEM02931],
OPTUM 300 CVT - [ZFEM50001 - ZGEM50841],
OPTUM 300 CVT - [ZGEM02932 - ZGEM04528],
OPTUM 300 CVT - [ZGEM04529 - ],
OPTUM 300 CVT - [ZGEM50842 - ZGEM51829],
OPTUM 300 CVT - [ZGEM51830 - ]
Table of Contents:
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . .10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . .10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.6
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.8
Clutch ....................................................................................... 18
[18.112] Slip clutch or flywheel damper . . . . . . . . . . . . . . . . . . . . 18.1
Transmission.............................................................................. 21
[21.504] Continuously Variable Transmission (CVT) . . . . . . . . . . .21.1
[21.505] Continuously Variable Transmission (CVT) external controls . . . . . 21.2
[21.506] Continuously Variable Transmission (CVT) hydraulic components..21.3
[21.507] Continuously Variable Transmission (CVT) internal components . . 21.4
Four-Wheel Drive (4WD) system .................................................. 23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23.2
Front axle system ....................................................................... 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . 25.3
[25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.4
Rear axle system........................................................................ 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . .27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Power Take-Off (PTO) ................................................................. 31
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . .31.1
[31.119] Four-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . .31.2
[31.142] Front Power Take-Off (PTO) control . . . . . . . . . . . . . . . . . 31.3
[31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . .31.4
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . .33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . .33.2
[33.240] Emergency brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . 33.4
[33.224] Trailer brake pneumatic control . . . . . . . . . . . . . . . . . . . . .33.5
[33.204] Front axle brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.6
[33.200] Brake cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.7
[33.350] Anti-lock Brake System (ABS) . . . . . . . . . . . . . . . . . . . . . . . 33.8
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . .35.3
[35.230] Priority valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.4
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.6
[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.116] Three-point hitch cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . .35.8
[35.124] Three-point hitch hydraulic adjustment . . . . . . . . . . . . . . .35.9
[35.160] Front hitch controls and lines . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.162] Front hitch cylinders and lines . . . . . . . . . . . . . . . . . . . . . . . 35.11
Hitches, drawbars, and implement couplings............................37
[37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . . 37.1
[37.106] Automatic pickup hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37.2
[37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37.3
Frames and ballasting ................................................................. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39.1
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2
Steering..................................................................................... 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . 41.3
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.4
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
Wheels...................................................................................... 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44.2
Cab climate control ..................................................................... 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems ....................................................................... 55
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . .. 55.3
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.6
[55.988] Selective Catalytic Reduction (SCR) electrical system . . 55.7
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.8
[55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . .55.9
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.020] Transmission speed sensors. . . . . . . . . . . . . . . . . . . . . . . .55.11
[55.021] Transmission pressure sensors . . . . . . . . . . . . . . . . . . . . . 55.12
[55.022] Transmission temperature sensors . . . . . . . . . . . . . . . . . .55.13
[55.023] Transmission position sensors and switches . . . . . . . . . 55.14
[55.048] Rear Power Take-Off (PTO) control system . . . . . . . . . . 55.15
[55.049] Front Power Take-Off (PTO) control system . . . . . . . . . 55.16
[55.519] Cab brake controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . 55.18
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.19
[55.035] Remote control valve electric control . . . . . . . . . . . . . . . 55.20
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . 55.21
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system.. . .55.22
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55.23
[55.130] Rear three-point hitch electronic control system . . . . . . 55.24
[55.160] Front hitch electronic control system. . . . . . . . . . . . . . . . . 55.25
[55.911] Satellite navigation systems. . . . . . . . . . . . . . . . . . . . . . . . .55.26
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.27
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . 55.28
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . .55.29
[55.550] Tire Pressure Monitoring System (TPMS) . . . . . . . . . . . . . . . 55.30
[55.350] Anti-lock Brake System (ABS) electrical system . . . . . . . . . .55.31
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.32
Platform, cab, bodywork, and decals ............................................. 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.1
[90.156] Cab windshield and windows . . . . . . . . . . . . . . . . . . . . . . . . . .. 90.2
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.3
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Product Details :
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