Case 325 Articulated Truck Official Workshop Service Repair Manual

SECTION 00 – MAINTENANCE
Chapter 1 – General Instructions
Introduction 
General instructions 
Type, serial number and year of manufacture 
Position of identification data on main component groups 
Identification of the main components of the machine 
Safety rules 
Prevention of fires 
Instructions for use 
Maintenance instructions 
SECTION 00 – MAINTENANCE
Chapter 2 – Specifications
Main groups 
Dimensions 
Weights 
Horizontal center of gravity (during transport with unladen vehicle) (mm/ft) 
Performance 
Performance alignment chart 
Main group characteristics 
Capacities
Units of measure (international system) 
Standard tightening torques 
SECTION 00 – GENERAL INSTRUCTION
Chapter 3 – Tooling
Tooling and equipment
SECTION 00 – GENERAL INSTRUCTION
Chapter 4 – Numerical value conversion table
Numerical value conversion table 
Unit conversion rate 
Lenght 
Area 
Volume 
Mass 
Pressure 
Torque 
Temperature 
SECTION 00 – GENERAL INSTRUCTION
Chapter 5 – Safety instructions
Introduction 
Safety information and symbols 
General instructions 
Preventing fires 
Use 
Cab 
Starting and stopping 
Driving the vehicule 
Working the vehicle 
Towing the vehicle 
Replacing a wheel
Maintenance instructions 
Introduction 
Preventing injuries 
Preventing intoxication and contamination 
Preventing burns and electrocution
SECTION 10 – ENGINE
Chapter 1 – Engine overhaul
External view of engine 
Engine air intake system 
Engine fuel supply system 
Engine cooling system 
Thermostat operation and system layouts 
Coolant circulation inside the engine 
Specifications and data
Diagnostic 
Tichtening torques 
Special tools 
Engine removal – refit
Removal 
Refit
Checks and inspections 
Radiator removal – refit 
Removal 
Refit and circuit refill
Anti-freeze percentage check 
Water – Lubricant exchanger removal – refit on automatic transmission 
Removal 
Refit
Engine – Periodical replacement 
Engine oil replacement 
Engine oil filter replacement
Engine – Adjustments and checks 
Peliminary operations 
Valves clerance 
Belts 
Climate control compressor drive belt
Intake manifold pressure check 
Intake manifold temperature check 
Engine – Partial removal – Refit 
Preliminary operations 
Water pump 
Removal
Refit
Coolant thermostat
Tightener 
Fuel feed pump 
Injectors 
Injection pump 
Intake manifold cover and gasket 
Aftercooler and gasket 
Turbocharger
Exhaust manfold and gaskets 
Lubrication oil pressure regulator, valve and spring 
Lubrication oil thermostat 
Lubrication oil heat exchanger element and gasket
Starter motor 
Alternator 
SECTION 21 – TRANSMISSION
Chapter 1 – Drive Shaft
Description 
Diagnostic 
Tightening torque 
Removal – Refit 
Removal 
Refit
Shaft disassembly 
Cross head disassembly 
Reassembly 
Checks 
Removal – Refit intermediate shaft
Removal 
Refit
Specific maintenance 
General the propeller shaft joints 
SECTION 21 – TRANSMISSION
Chapter 2 – Gearbox
Specifications 
Special torques 
Special tools 
Disassembly
Cleaning, inspecting and checking 
General assembly instructions 
Assembly
SECTION 21 – TRANSMISSION
Chapter 3 – Pressure Check and Troubleshooting
Specifications 
Special tools 
Troubleshooting 
Description
Automatic calibration of the shifting elements (AEB) 
Component locations system 
Fault code display 
Transmission pressure test points diagram 
Coding 
Pressure test 
Flowmeter test 
Oil circuit diagram 
Electrical circuit 
SECTION 21 – TRANSMISSION
Chapter 4 – Transmission control valve
Special tools
Description
Disassembly 
Inspection 
Assembly

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