Case 325 Articulated Truck Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case 325 Articulated Trucks.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Articulated Trucks.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
9-35401
Table of Contents:
SECTION 00 - MAINTENANCE
Chapter 1 - General Instructions
Introduction
General instructions
Type, serial number and year of manufacture
Position of identification data on main component groups
Identification of the main components of the machine
Safety rules
Prevention of fires
Instructions for use
Maintenance instructions
SECTION 00 - MAINTENANCE
Chapter 2 - Specifications
Main groups
Dimensions
Weights
Horizontal center of gravity (during transport with unladen vehicle) (mm/ft)
Performance
Performance alignment chart
Main group characteristics
Capacities
Units of measure (international system)
Standard tightening torques
SECTION 00 - GENERAL INSTRUCTION
Chapter 3 - Tooling
Tooling and equipment
SECTION 00 - GENERAL INSTRUCTION
Chapter 4 - Numerical value conversion table
Numerical value conversion table
Unit conversion rate
Lenght
Area
Volume
Mass
Pressure
Torque
Temperature
SECTION 00 - GENERAL INSTRUCTION
Chapter 5 - Safety instructions
Introduction
Safety information and symbols
General instructions
Preventing fires
Use
Cab
Starting and stopping
Driving the vehicule
Working the vehicle
Towing the vehicle
Replacing a wheel
Maintenance instructions
Introduction
Preventing injuries
Preventing intoxication and contamination
Preventing burns and electrocution
SECTION 10 - ENGINE
Chapter 1 - Engine overhaul
External view of engine
Engine air intake system
Engine fuel supply system
Engine cooling system
Thermostat operation and system layouts
Coolant circulation inside the engine
Specifications and data
Diagnostic
Tichtening torques
Special tools
Engine removal - refit
Removal
Refit
Checks and inspections
Radiator removal - refit
Removal
Refit and circuit refill
Anti-freeze percentage check
Water - Lubricant exchanger removal - refit on automatic transmission
Removal
Refit
Engine - Periodical replacement
Engine oil replacement
Engine oil filter replacement
Engine - Adjustments and checks
Peliminary operations
Valves clerance
Belts
Climate control compressor drive belt
Intake manifold pressure check
Intake manifold temperature check
Engine - Partial removal - Refit
Preliminary operations
Water pump
Removal
Refit
Coolant thermostat
Tightener
Fuel feed pump
Injectors
Injection pump
Intake manifold cover and gasket
Aftercooler and gasket
Turbocharger
Exhaust manfold and gaskets
Lubrication oil pressure regulator, valve and spring
Lubrication oil thermostat
Lubrication oil heat exchanger element and gasket
Starter motor
Alternator
SECTION 21 - TRANSMISSION
Chapter 1 - Drive Shaft
Description
Diagnostic
Tightening torque
Removal - Refit
Removal
Refit
Shaft disassembly
Cross head disassembly
Reassembly
Checks
Removal - Refit intermediate shaft
Removal
Refit
Specific maintenance
General the propeller shaft joints
SECTION 21 - TRANSMISSION
Chapter 2 - Gearbox
Specifications
Special torques
Special tools
Disassembly
Cleaning, inspecting and checking
General assembly instructions
Assembly
SECTION 21 - TRANSMISSION
Chapter 3 - Pressure Check and Troubleshooting
Specifications
Special tools
Troubleshooting
Description
Automatic calibration of the shifting elements (AEB)
Component locations system
Fault code display
Transmission pressure test points diagram
Coding
Pressure test
Flowmeter test
Oil circuit diagram
Electrical circuit
SECTION 21 - TRANSMISSION
Chapter 4 - Transmission control valve
Special tools
Description
Disassembly
Inspection
Assembly
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