CASE 325 Articulated Truck Workshop Service Repair Manual - Include Engine Overhaul Manual !

SECTION 00 - MAINTENANCE
Chapter 1 -- General Instructions
Introduction
General instructions
Type, serial number and year of manufacture
Position of identification data on main component groups
Identification of the main components of the machine
Safety rules
Prevention of fires
Instructions for use
Maintenance instructions
SECTION 00 - MAINTENANCE
Chapter 2 - Specifications
Main groups
Dimensions
Weights
Horizontal center of gravity (during transport with unladen vehicle) (mm/ft)
Performance . 
Performance alignment chart
Main group characteristics
Capacities .
Units of measure (international system)
Standard tightening torques
SECTION 00 - GENERAL INSTRUCTION
Chapter 3 - Tooling
Tooling and equipment

SECTION 00 - GENERAL INSTRUCTION
Chapter 4 - Numerical value conversion table
Numerical value conversion table
Unit conversion rate
Length
Area
Volume
Mass
Pressure
Torque
Temperature
SECTION 00 - GENERAL INSTRUCTION
Chapter 5 - Safety instructions
Introduction
Safety information and symbols
General instructions
Preventing fires
Use
Cab
Starting and stopping
Driving the vehicle
Working the vehicle
Towing the vehicle
Replacing a wheel.
Maintenance instructions
Introduction
Preventing injuries
Preventing intoxication and contamination
Preventing burns and electrocution
Chapter 1 -- Engine overhaul
External view of engine
Engine air intake system
Engine fuel supply system
Engine cooling system
Thermostat operation and system layouts
Coolant circulation inside the engine
Specifications and data
Diagnostic
Tichtening torques
Special tools
Engine removal - refit
Removal
Refit.
Checks and inspections
Radiator removal - refit
Removal
Refit and circuit refill.
Anti-freeze percentage check
Water - Lubricant exchanger removal - refit on automatic transmission
Removal
Refit.
Engine - Periodical replacement
Engine oil replacement
Engine oil filter replacement.
Engine - Adjustments and checks
Preliminary operations
Valves clerance
Belts
Climate control compressor drive belt..
Intake manifold pressure check
Intake manifold temperature check
Engine - Partial removal - Refit
Preliminary operations
Water pump
Removal
Refit.
Coolant thermostat.
Tightener
Fuel feed pump
Injectors
Injection pump
Intake manifold cover and gasket
Aftercooler and gasket
Turbocharger

Exhaust manfold and gaskets
Lubrication oil pressure regulator, valve and spring
Lubrication oil thermostat
Lubrication oil heat exchanger element and gasket...
Starter motor
Alternator
SECTION 21 - TRANSMISSION
Chapter 1 -- Drive Shaft
Description 
Diagnostic
Tightening torque
Removal - Refit
Removal
Refit.
Shaft disassembly
Cross head disassembly
Reassembly
Checks
Removal - Refit intermediate shaft.
Removal
Refit.
Specific maintenance
General the propeller shaft joints
SECTION 21 - TRANSMISSION
Chapter 2 - Gearbox
Specifications
Special torques
Special tools.
Disassembly
Cleaning, inspecting and checking
General assembly instructions
Assembly
SECTION 21- TRANSMISSION
Chapter 3 - Pressure Check and Troubleshooting
Specifications
Special tools
Troubleshooting
Description 
Automatic calibration of the shifting elements (AEB)
Component locations system
Fault code display
Transmission pressure test points diagram
Coding
Pressure test
Flowmeter test
Oil circuit diagram
Electrical circuit
SECTION 21- TRANSMISSION
Chapter 4 - Transmission control valve
Special tools
Description
Disassembly
Inspection
Assembly
SECTION 25 - FRONT AXLE
Chapter 1 -- Overhaul 
Description

First reduction: bevel gear pair
Second reduction: hub and epicyclic train
Specifications and data
Diagnostic
Tightening torques
Axle
Epicyclical reduction gears
Differential
Tools
Epicyclical reduction gears
Differential
Axle removal - Refit.
Removal
Refit.
Knuckle hinge strip down
Re-assembly
Axle - Hinge strip down
Re-assembly
Specific maintenance
Checking axle/transfer case oil level.
Changing axle/transfer case oil.
Epicyclical reduction gear
Removal
Disassembly
Checking the dismantled parts
Re-assembly
Differential
Removal
Checking the dismantled parts
Break-down drawing of self-locking differential
Break-down drawing of pinion
Re-assembly
SECTION 27 - REAR AXLES
Chapter 1 -- Intermediate Axle
Description 
First reduction: bevel gear pair
Second reduction: hub and epicyclic train
Transfer unit
Diagnostic
Tightening torques
Axle
Epicyclical reduction gears
Differential
Tools
Epicyclical reduction gears
Differential
Axle removal - Refit.
Removal
Refit.
Axle-rocker arm support-parking brake strip down
Specific maintenance
Checking axle/transfer case oil level.
Changing axle/transfer case oil.
Epicyclical reduction gear
Removal
Disassembly
Checking the dismantled parts
Re-assembly
Differential and splitter
Removal
Disassembly
Checking the dismantled parts
Lockable splitter
Self-locking differential
Location of spacers/adjustment ring nuts and relative bearings
Re-assembly
Finding the thickness of spacer S1 for pinion axial position
Pinion bearing axial pre-load: nil
Shape and position of contact area

SECTION 27 - REAR AXLE
Chapter 2 - Rear Axle
Description
First reduction: bevel gear pair
Second reduction: hub and epicyclic train
Specifications and data
Diagnostic
Tightening torque
Axle
Epicyclical reduction gears
Differential
Tools
Epicyclical reduction gears
Differential
Axle removal - Refit.
Removal
Refit.
Axle-knuckle hinge strip down
Specific maintenance
Checking axle/transfer case oil level.
Changing axle/transfer case oil.
Epicyclical reduction gear
Removal
Disassembly
Checking the dismantled partsRe-assembly
Differential
Removal
Checking the dismantled parts
Break-down drawing of self-locking differential
Break-down drawing of pinion
Re-assembly
SECTION 33 - BRAKES
Chapter 1 -- Brake overhaul
Specifications
Torque specifications
Special tools
Description 
Troubleshooting
Overhaul

SECTION 35 - HYDRAULIC SYSTEM
Chapter 1 -- Hydraulic circuits and components
Hydraulic system
Description
Main hydraulic system
Front lay-out
Steering - Tipping
Main hydraulic system
Rear lay-out
Steering - Tipping
Description of components
Main hydraulic system
General lay-out
Brakes
Description of components
Diagnostic
Hydraulic system diagram
Specifications and data
Main hydraulic pump
Brake hydraulic pump
Steering emergency electro-pump
Tipper cylinders
Tipper control distributor
Power steering
Counterbalancing valve
Flow amplifier
Maintenance
Changing hydraulic oil.
Replacing pressurised oil filter (pump outlet)
Replacing inner hydraulic oil filter (intake)
Changing hydraulic brake oil filter
Checking fitting and pipe tightness
Bleeding the hydraulic system
Checks and verify
Hydraulic pressure test point
Description
Main pressure test point.
Steering pressure test point
6WD pressure test point
Main pump removal - Refitting
Removal
Refitting
Brake pump removal - Refitting
Removal
Refitting
 AND MUCH MORE ...