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John Deere  PowerTech 4.5 L and 6.8 L Non-Certified and Tier 1 Certified OEM Diesel Engines Official Operators Manual
John Deere  PowerTech 4.5 L and 6.8 L Non-Certified and Tier 1 Certified OEM Diesel Engines Official Operators Manual
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John Deere PowerTech 4.5 L and 6.8 L Non-Certified and Tier 1 Certified OEM Diesel Engines Official Operators Manual

Regular price $30.00

John Deere PowerTech 4.5 L and 6.8 L Non-Certified and Tier 1 Certified OEM Diesel Engines Official Operators Manual

The Best  PDF Manuals Online Includes : High resolution, Printable Include Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization ! 

This manual contains information and data to this model. Has specs, diagrams, and actual real photo illustrations, These technical manual is as good as it gets for Operating and Maintenancing John Deere machinery. In addition to space savings, nice thing about having PDF files instead of a hard-printed manual is that you can use the Search feature in Acrobat to find just what your looking for and just print out the exact pages you need... or all manual. 

OMRG25204 Issue 02Nov06 (ENGLISH)

CONTENTS : 

Record Keeping
Instrument (Gauge) Panel (North America). .......15-2
PowerTech Medallion . .......................................01-1
VDO Instrument (Gauge) Panel (Except
Engine Serial Number Plate . .............................01-1
North America) . .............................................15-4
Record Engine Serial Number . .........................01-2
Engine Break-In Service . ...................................15-6
Engine Option Codes . .......................................01-3
Auxiliary Gear Drive Limitations . .......................15-9
Record Fuel Injection Pump Model Number . .....01-5
Generator Set (Standby) Applications. ...............15-9
Starting the Engine. .........................................15-10
Warming Engine . .............................................15-12
Safety . .............................................................05-1
Normal Engine Operation . ...............................15-13
Cold Weather Operation . .................................15-14
Fuels, Lubricants, and Coolant
Changing Engine Speed. .................................15-15
Diesel Fuel . .......................................................10-1
Avoid Excessive Engine Idling . .......................15-15
Lubricity of Diesel Fuel . .....................................10-1
Stopping the Engine . .......................................15-16
Handling and Storing Diesel Fuel . .....................10-2
Using a Booster Battery or Charger . ...............15-17
Testing Diesel Fuel. ...........................................10-2
Bio-Diesel Fuel . .................................................10-3
Lubrication and Maintenance
Aviation (Jet) Fuels. ...........................................10-4
Burner Fuels. .....................................................10-4
Observe Service Intervals. .................................20-1
Minimizing the Effect of Cold Weather on
Lubrication and Maintenance Service
Diesel Engines . .............................................10-5
Interval Chart—Standard Industrial Engines . . 20-2
Diesel Engine Break-In Oil . ...............................10-6
Lubrication and Maintenance Service
Diesel Engine Oil . .............................................10-7
Interval Chart—Generator (Standby)
Extended Diesel Engine Oil Service Intervals . . . 10-8
Applications . .................................................20-4
Mixing of Lubricants . .........................................10-8
Use Correct Fuels, Lubricants, and Coolant . .....20-1
OILSCANand COOLSCAN . .........................10-9
Lubrication & Maintenance/Daily
Alternative and Synthetic Lubricants . .................10-9
Daily Prestarting Checks . .................................25-1
Lubricant Storage . ...........................................10-10
Oil Filters . .......................................................10-10
Grease . ...........................................................10-11
Lubrication & Maintenance/250 Hour/6 Month
Diesel Engine Coolant . ...................................10-12
Servicing Fire Extinguisher . ...............................30-1
Drain Intervals for Diesel Engine Coolant . .....10-13
Changing Engine Oil and Replacing Filter . .......30-2
Additional Information About Diesel
Checking Engine Mounts . .................................30-4
Engine Coolants and Supplemental Coolant
Servicing Battery . .............................................30-5
Additives . .....................................................10-14
Manual Belt Tensioner Adjustment . ...................30-7
Supplemental Coolant Additives . .....................10-15
Manual Belt Tensioner Adjustment Using
Additional Information About Diesel
Belt Tension Tool (Alternate Method
Engine Coolants and Supplemental Coolant
For Engines Without Auxiliary Drive) . .............30-8
Additives . .....................................................10-16
Testing Diesel Engine Coolant . .......................10-17
Lubrication & Maintenance/500 Hour/12 Month
Operating in Warm Temperature Climates . .....10-18
Cleaning Crankcase Vent Tube . .......................35-1
Disposing of Coolant . .....................................10-18
Checking Air Intake System . .............................35-2
Replacing Fuel Filter Element (Single Filter). .....35-3
Engine Operating Guidelines
Instrument (Gauge) Panels. ...............................15-1
Replacing Fuel Filter Elements (Dual Filters) . . . 35-5
Specifications
General OEM Engine Specifications—4.5 L
Checking Belt Tensioner Spring Tension
and Belt Wear (Automatic Tensioner) . ...........35-6
Engines. .........................................................60-1
Checking Engine Speeds . .................................35-9
Checking Engine Electrical Ground
General OEM Engine Specifications—6.8 L
Engines. .........................................................60-2
Connections . .................................................35-9
Engine Power Ratings And Fuel Injection
Checking Cooling System. ...............................35-10
Pump Specifications . .....................................60-3
Replenishing Supplemental Coolant
Additives (SCAs) Between Coolant
Engine Crankcase Oil Fill Quantities . .............60-11
Unified Inch Bolt and Screw Torque Values . . . 60-15
Metric Bolt and Screw Torque Values. .............60-16
Changes . .....................................................35-11
Testing Diesel Engine Coolant . .......................35-12
Pressure Testing Cooling System. ...................35-13
Lubrication and Maintenance Records
Using Lubrication and Maintenance Records . . . 65-1
Daily (Prestarting) Service . ...............................65-1
Lubrication & Maint./2000 Hour/24 Month
250 Hour/6 Month Service . ...............................65-2
Adjusting Variable Speed (Droop) on
500 Hour/12 Month Service . .............................65-3
Generator Set Engines . .................................40-1
Checking Crankshaft Vibration Damper
2000 Hour/24 Month Service . ...........................65-4
(6-Cylinder Engine Only) . ...............................40-3
Service as Required . .........................................65-5
Flushing and Refilling Cooling System . .............40-4
Emission System Warranty
Testing Thermostats Opening Temperature . .....40-7
U.S. EPA Emissions Control Warranty
Check and Adjust Valve Clearance . ...............40-10
Statement . .....................................................70-1
Emissions Control System Certification Label . . . 70-1
Service as Required
Additional Service Information . .........................45-1
Do Not Modify Fuel System . .............................45-1
Adding Coolant. .................................................45-2
Replacing Single Stage Air Cleaner . .................45-3
Replacing Axial Seal Air Cleaner Filter
Element . .......................................................45-4
Replacing Radial Seal Air Cleaner Filter
Element . .......................................................45-6
Replacing Fan and Alternator Belts . .................45-8
Checking Fuses In Instrument Panels . .............45-9
Checking Air Compressors . .............................45-10
Bleeding the Fuel System. ...............................45-11
Troubleshooting
General Troubleshooting Information . ...............50-1
Engine Wiring Diagram Legend
(Standard Instrument Panel For North
America) . .......................................................50-3
Wiring Diagram (Standard Instrument
Panel For North America) . .............................50-4
Engine Wiring Diagram—VDO
Instrument Panel (Except North America) . .....50-5
Engine Wiring Diagram Legend—VDO
Instrument Panel (Except North America) . .....50-6
Engine Troubleshooting . ...................................50-7
Storage
Engine Storage Guidelines . ...............................55-1
Preparing Engine for Long Term Storage . .........55-2
Removing Engine from Long Term Storage . .....55-3

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File Format: PDF 
Compatible: All Versions of Windows & Mac 
Language: English 
Requirements: Adobe PDF Reader 

 

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