New Holland E385 Teir 3 Engine 4HK1-6HK1 ISUZU Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the New Holland Engine .
This manual contains deep information about maintaining, assembly, disassembly and servicing your New Holland .Â
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.Â
Models And Serials :
 All Years & Serials CoveredÂ
Section 01 – maintenanceÂ
Section 02 – technical specificationsÂ
1. modelsÂ
2. identification of main componentsÂ
3. technical specificationsÂ
4. loader attachment dimensions and performanceÂ
5. backhoe attachment dimensions and performanceÂ
6. lifting capacitiesÂ
7. loader bucket with forks dimensions and performanceÂ
8. fluid and lubricant capacities and specificationsÂ
Section 17 – torque convertersÂ
1. powershuttle torque converterÂ
1.1 description and operationÂ
1.2 technical specificationsÂ
1.3 overhaulÂ
1.4 inspectionÂ
1.5 disassembly and assemblyÂ
1.6 stall testÂ
1.7 fault findingÂ
2. powershift torque converterÂ
2.1 description and operationÂ
2.2 technical specificationsÂ
2.3 overhaulÂ
2.4 inspectionÂ
2.5 disassembly and assemblyÂ
2.6 stall testÂ
2.7 fault findingÂ
Section 21 – transmissionÂ
1. powershuttle transmission turner model com-t4-2025Â
1.1 technical specificationsÂ
1.2 tightening torquesÂ
1.3 transmission controlsÂ
1.4 lubricationÂ
1.5 transmission oil flow and supplyÂ
1.6 transmission hydraulic valves and pressure test pointsÂ
1.7 transmission power flowÂ
1.8 transmission 4wd componentsÂ
1.9 transmission removalÂ
1.10 disassembly and assemblyÂ
1.11 fault findingÂ
1.12 special toolsÂ
2. powershift transmission dana t16000Â
2.1 technical specificationsÂ
2.2 transmission controlsÂ
2.3 lubricationÂ
2.4 pressure specifications and check pointsÂ
2.5 transmission coolerÂ
2.6 transmission hydraulic diagramÂ
2.7 operationÂ
2.8 power flowsÂ
2.9 gear and clutch lay outÂ
2.10 transmission removal and installationÂ
2.11 transmission componentsÂ
2.12 disassembly and assemblyÂ
2.13 special toolsÂ
2.14 fault findingÂ
Section 25 – front axlesÂ
1. front axle 4wd carraroÂ
1.1 technical specificationsÂ
1.2 disassembly and assemblyÂ
1.3 fault findingÂ
2. front axle 4ws carraroÂ
2.1 technical specificationsÂ
2.2 disassembly and assemblyÂ
2.3 fault findingÂ
3. special toolsÂ
Section 27 – rear axleÂ
1. rear axle 2wsÂ
1.1 description and operationÂ
1.2 technical specificationsÂ
1.3 disassembly and assemblyÂ
1.4 fault findingÂ
2. rear axle 4ws carraroÂ
2.1 technical specificationsÂ
2.2 disassembly and assemblyÂ
2.3 fault findingÂ
3. special toolsÂ
Section 33 – brakes systemÂ
1. technical specificationsÂ
2. hand brakeÂ
2.1 hand brake adjustmentÂ
3. brake cylindersÂ
4. oil brake tankÂ
5. bleeding procedureÂ
Section 35 – hydraulic systemÂ
1. hydraulic diagramsÂ
1.1 hydraulic diagram – 2ws sideshift mechanical modelsÂ
1.2 hydraulic diagram – 2ws sideshift pilot modelsÂ
1.3 hydraulic diagram – 2ws centre pivot pilot modelsÂ
1.4 hydraulic diagram – 4ws sideshift mechanical modelsÂ
1.5 hydraulic diagram – 4ws sideshift pilot modelsÂ
1.6 hydraulic diagram – 4ws centre pivot pilot modelsÂ
2. hydraulic pumpÂ
2.1 description and operationÂ
2.2 technical specificationsÂ
2.3 load sensing valveÂ
2.4 removalÂ
2.5 componentsÂ
2.6 disassembly and assemblyÂ
3. control valvesÂ
3.1 control valves rexroth (mechanical models)Â
3.2 control valves rexroth (pilot models)Â
3.3 solenoid valve for piloting the backhoe control valveÂ
(with hydraulic control)Â
3.4 relief valvesÂ
3.5 accumulator glide ride parkerÂ
4. hydraulic swing systemÂ
4.1 description and operationÂ
4.2 hydraulic oil flowÂ
5. hydraulic cylindersÂ
5.1 loader cylinderÂ
5.2 loader bucket cylinderÂ
5.3 4×1 bucket cylinderÂ
5.4 backhoe boom cylinderÂ
5.5 backhoe dipper cylinderÂ
5.6 backhoe bucket cylinderÂ
5.7 short and long telescopic cylinderÂ
5.8 stabilizer cylinder (centre pivot models)Â
5.9 stabilizer cylinder (sideshift models)Â
5.10 swing cylinderÂ
5.11 backhoe sideshift locking cylinder (sideshift)Â
5.12 special toolsÂ
6. hydraulic control leversÂ
6.1 technical specificationsÂ
6.2 description and operationÂ
6.3 disassembly and assemblyÂ
6.4 control lever valveÂ
7. fault finding and flow testingÂ
7.1 preliminary checksÂ
7.2 fault finding (with rexroth control valves)Â
Section 39 – chassisÂ
1. description and operationÂ
2. removal and installation componentsÂ
2.1 components within the chassisÂ
2.2 components below the chassisÂ
2.3 components attached outside the chassisÂ
2.4 components attached above the chassisÂ
2.5 tightening torquesÂ
Section 41 – steering systemÂ
1. steering system 2wsÂ
2. steering system 4wsÂ
3. power steeringÂ
3.1 technical specificationsÂ
3.2 componentsÂ
3.3 disassembly and assemblyÂ
3.4 special toolsÂ
3.5 fault findingÂ
Section 50 – cab heating and air conditioningÂ
1. technical specificationsÂ
2. cab heatingÂ
2.1 description and operationÂ
3. air conditioningÂ
3.1 principals of air conditioningÂ
3.2 safety precautionsÂ
3.3 description and operationÂ
3.4 fault finding and testingÂ
3.5 flushing the systemÂ
3.6 evacuating the systemÂ
3.7 charging the systemÂ
3.8 components overhaulÂ
3.9 compressorÂ
3.10 special toolsÂ
Section 55 – electrical systemÂ
1. generalitiesÂ
1.1 temporary wiring harness repairÂ
1.2 fault findingÂ
2. electrical diagramsÂ
2.1 electrical diagrams – powershuttle cabÂ
2.2 electrical diagrams – powershift cabÂ
2.3 electrical diagrams – 4wsÂ
3. controls and instrumentsÂ
3.1 front instrument panelÂ
3.2 calibration of speedometerÂ
3.3 side instrument panelÂ
3.4 immobiliser circuitÂ
4. diagnostics displayÂ
4.1 symbolÂ
4.2 setup menuÂ
4.3 setup menuÂ
4.4 procedure about self testÂ
4.5 on board error code retrievalÂ
4.6 backlighting and dimmingÂ
4.7 work hoursÂ
4.8 functional descriptionÂ
4.9 maintenanceÂ
4.10 warning messagesÂ
5. starting systemÂ
5.1 description and operationÂ
5.2 fault findingÂ
5.3 starter motorÂ
6. alternatorÂ
6.1 technical specificationsÂ
6.2 description and operationÂ
6.3 componentsÂ
6.4 removalÂ
6.5 preliminary check and testsÂ
6.6 fault findingÂ
7. batteryÂ
7.1 technical specificationsÂ
7.2 description and operationÂ
7.3 battery replacementÂ
7.4 maintenanceÂ
7.5 testsÂ
7.6 connecting a booster batteryÂ
7.7 battery master switchÂ
8. component testingÂ
8.1 general introductionÂ
8.2 component testingÂ
8.3 ground pointsÂ
8.4 key-start and stop switchÂ
8.5 alternatorÂ
8.6 transmissionsÂ
8.7 parking brake switchÂ
8.8 cabÂ
8.9 4wd switchÂ
8.10 brake pedal switchesÂ
8.11 brake oil level switchÂ
8.12 front work lamp switch (1) – rear work lamp switch (2) main light switchÂ
8.13 hazard switchÂ
8.14 flasher moduleÂ
8.15 multi function switchÂ
8.16 front wiper motor (1) – rear wiper motor – (2)Â
8.17 4ws -steering selector switchÂ
8.18 steering control unitÂ
8.19 4ws rear axle steering sensorÂ
8.20 4ws front axle steering sensorÂ
8.21 steering solenoidsÂ
8.22 differential lock switch (1)Â
8.23 loaderÂ
8.24 backhoeÂ
8.25 reversing buzzerÂ
8.26 fuel level senderÂ
Section 82 – loaderÂ
1. loader attachment controlsÂ
2. loader bucket self levelingÂ
3. loader attachment safety strutÂ
4. loader bucket removalÂ
5. loader removal (2ws)Â
6. loader removal (4ws)Â
Section 84 – backhoeÂ
1. description and operationÂ
2. backhoe attachment mechanical control versionÂ
3. backhoe attachment hydraulic controls versionÂ
4. removal and installationÂ
5. telescopic dipper revisionÂ
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CONTENTS:
GENERAL INFORMATION
ENGINE MECHANICAL
COOLING SYSTEM
FUEL SYSTEM
ENGINE ELECTRICAL
EXHAUST SYSTEM AND TURBOCHARGER
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