Komatsu WA600-3 Wheel Loader Official Field Assembly Instruction Manual
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This is the COMPLETE Official Field Assembly Instruction Manual for the Komatsu Wheel Loader.
This manual describes how to assemble the units into the complete
machine in the field.
It’s contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Field Assembly Instruction manual provides you with everything you need to know in order to assembly your tractor safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.
Models And Serials :
55001 and up
CONTENTS :
[1] Drawings of units divided for delivery……………………………………………….3
[2] Weight and dimensions table of units divided for delivery……………………3
[3] Assembly work schedule………………………………………………………………..4
[4] Necessary devices and tools…………………………………………………………..4
[5] Assembly procedure………………………………………………………………………5
(1) Installation of tire and wheel assembly …………………………………………….5
1) Positioning of vehicle ……………………………………………………………………..5
2) Removal of axle stand ……………………………………………………………………5
3) Slinging of tire and wheel assembly………………………………………………….5
4) Installation of tire and wheel assembly …………………………………………….6
(2) Installation of muffler stack…………………………………………………………….7
(3) Installation of cab assembly …………………………………………………………..8
1) Removal of floor frame undercovers ………………………………………………..8
2) Removal of cover in cab assembly ………………………………………………….8
3) Slinging of cab assembly ……………………………………………………………….8
4) Loosening of steering post lower bolt ………………………………………………9
5) Operation of steering tilt lever …………………………………………………………9
6) Installation of seal …………………………………………………………………………9
7) Lowering of cab assembly …………………………………………………………… 10
8) Temporary tightening of steering post fixing bolts………………………………10
9) Temporary tightening of cab assembly mounting bolts……………………….11
10) Permanent tightening of steering post lower bolt …………………………….11
11) Permanent tightening of steering post fixing bolt ……………………………..11
12) Connection of wiring connectors and washer vinyl tubes …………………12
13) Installation of troubleshooting switch …………………………………………….12
14) Installation of cover in cab assembly ……………………………………………..12
15) Installation of steering post lower bellows………………………………………13
16) Installation of cab assembly right-hand cover …………………………………13
17) Installation of floor frame lower cover ……………………………………………14
18) Installation of mirrors and mirror stays …………………………………………..14
(4) Installation of ROPS canopy …………………………………………………………15
1) Removal of antenna………………………………………………………………………15
2) Removal of rear frame ROPS support bolts tightened temporarily ………15
3) Slinging of ROPS canopy ……………………………………………………………..15
4) Installation of ROPS canopy ………………………………………………………….16
5) Installation of antenna to ROPS canopy …………………………………………..16
6) Installation of antennal wire hole grommet…………………………………………16
(5) Installation of bucket …………………………………………………………………….17
1) Installation of cord ring…………………………………………………………………..17
2) Aligning of bucket assembly and hinge pin holes ………………………………17
3) Selection of shim for bucket hinge pin ……………………………………………..17
4) Insertion of bucket hinge pin…………………………………………………………..18
5) Installation of bucket hinge pin stopper ……………………………………………18
6) Installation of bucket hinge pin and retainer …………………………………….18
7) Lowering of cord ring to groove ………………………………………………………19
8) Installation of bucket link pin………………………………………………………….. 19
9) Installation of grease nipple and plug ………………………………………………20
10) Measurement of steering wheel operating effort ……………………………..20
Appendix
Field assembly inspection report
