Komatsu D375A-6 Bulldozer Official Field Assembly Instruction Manual #2
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This is the COMPLETE Official Field Assembly Instruction Manual for the Komatsu Bulldozer.
This manual describes how to assemble the units into the complete
machine in the field.
It’s contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Field Assembly Instruction manual provides you with everything you need to know in order to assembly your tractor safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.
Models And Serials :
60001 and up
CONTENTS :
Specifications …………………………………………………………………………….. 1
Precautions for field assembly………………………………………………………………… 2
Disposal of removed parts…………………………………………………………………………. 3
Assembly procedure, necessary equipment, and schedule ……………………… 4
Layout of kit …………………………………………………………………………………….. 5
Style for transportation ……………………………………………………………………. 6
Table of tools for field assembly……………………………………………………………… 16
Tightening torque …………………………………………………………………………… 22
Coating materials list …………………………………………………………………………… 27
Selection of wire ropes used for assembly…………………………………………….. 30
A. Assembly …………………………………………………………………………………… 31
A-1 Installation of chassis ……………………………………………………………………. 32
A-2 Installation of undercarriage…………………………………………………………… 35
A-3 Adding oil to recoil chamber and pivot chamber ……………………………….. 62
A-4.1 Installation of engine air inlet hood………………………………………………. 63
A-4.2 Installation of engine air pre-cleaner (if equipped) ………………………… 64
A-5 Installing direction of exhaust pipe …………………………………………….. 65
A-6 Installation of high-mount head lamp (if equipped) …………………………. 66
A-7 Installation of blade lift cylinder ………………………………………………….. 67
A-8 Installation of cylinder yoke grease hose (if equipped) ………………………. 69
A-9 Installation of ripper…………………………………………………………………….. 70
A-10 Installation of right and left service center boxes at rear of fenders (if equipped)…77
A-11 Installation of grease hose of ripper pin (if equipped) …………………………. 80
A-12 Installation of track ……………………………………………………………………… 82
A-13 Assembly of blade…………………………………………………………………….. 84
A-14 Installation of grease hose of blade joint (if equipped)…………………….. 100
A-15 Installation of blade ………………………………………………………………… 102
A-16 Installation of operator’s cab ………………………………………………….111
A-17 Installation of rear monitor camera (if equipped)……………………………… 129
A-18 Installation of additional cab lights (if equipped) …………………………….. 133
A-19 Installation of ROPS guard…………………………………………………………… 135
A-20 Installation of VHMS, ORBCOMM antenna (if equipped) …………………. 137
A-21 Installation of platform (if equipped) ………………………………………………. 138
A-22 Check track tension…………………………………………………………………….. 142
A-23 Check fuel, coolant and lubricants ……………………………………………… 144
A-24 Bleeding air from hydraulic cylinders ……………………………………….146
A-25 Lubricating……………………………………………………………………………. 147
A-26 Installation of fuel quick charge piping (if equipped) …………………… 150
M. Check and maintenance procedures after completion of assembly ……….. 153
M-1 Check and adjustment of operator’s cab…………………………………………. 154
M-2 Inspection of machine monitor ……………………………………………………….. 161
M-3 Checking operation of dual tilt mechanism (If equipped) ……………….. 175
M-4 Setting procedure for USER ADJUST MODE…………………………………… 176
M-5 Setting procedure for maximum cooling fan speed……………………………. 178
M-6 Check of engine emergency stop switch……………………………………………. 179
M-7 Check of operation of lamps ………………………………………………………….. 180
APPENDIX 1. Installation procedure for spill guard (Installation by welding)….183
APPENDIX 2. Precautions for initialization procedures for VHMS controller…..195
Field assembly inspection report
