Komatsu D375A-5 Bulldozer Official Field Assembly Instruction Manual
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This is the COMPLETE Official Field Assembly Instruction Manual for the Komatsu Bulldozer.
This manual describes how to assemble the units into the complete
machine in the field.
It’s contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Field Assembly Instruction manual provides you with everything you need to know in order to assembly your tractor safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.
Models And Serials :
D375A-5-18553 and up
CONTENTS :
Precautions for field assembly…………………………………………………………….. 2
Assembly procedure, necessary equipment, and schedule ……………………. 3
Style for transportation ………………………………………………………………………. 4
Tools list for field assembly ………………………………………………………………. 9
Sketch of tools………………………………………………………………………………. 11
Tightening torque ……………………………………………………………………………… 14
Coating materials ………………………………………………………………………………. 18
A. Assembly procedure
A-1 Installation of undercarriage………………….. 22
A-2 IInstalling track shoes……………………………………………………………………. 31
A-3 Charging recoil chamber and pivot chamber with oil …………………………. 32
A-4 Installation of blade lift cylinder ………………………………………………….. 33
A-5 Installation of tilt hose & trunnion ………………………………………………….. 34
A-6 Assembly of blade assembly……………………………………………………… 36
A-7 Checking of arm joint clearance (U blade) ………………………………….. 39
A-8 Installation of blade ………………………………………………………………. 40
A-9 Adjusting of lift cylinder joint area…………………………………………………. 45
A-10 Checking installation of dual tilt cylinder (If equipped) ……………………. 46
A-11 Checking operation of dual tilt mechanism (If equipped) …………………47
A-12 Installing ripper………………………………………………………. 48
A-13 Installation of operator’s cab ………………………………………………………… 58
A-14 Installation of ROPS…………………………………………………………………… 68
A-15 Check track tension……………………………………………………………………. 70
A-16 Check fuel, coolant and lubricants ………………………………………………… 72
A-17 Lubricating………………………………………………………………………………. 75
A-18 Bleeding air from hydraulic cylinders …………………………………………… 79
M. Check and maintenance procedures after completion of assembly
M-1 Check and adjustment of operator’s cab……………………………………………. 82
M-2 Measuring engine speed……………………………………………………………….. 88
M-3 Adjust control logic to specification ……………………………………………… 89
M-4 Error code …………………………………………………………………………………. 90
APPENDIX 1. Installation of spill guards to u-blade…………………………………… 97
APPENDIX 2. Procedure for installing additional lamps…………………………….. 107
Field assembly inspection report
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