Daf ZF 6S850 6S890 Gearbox Official Component Manual

Daf ZF 6S850 6S890 Gearbox Official Component Manual

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This is the COMPLETE Official Component manual for the Daf Gearbox Trucks.
This manual contain high-quality diagrams, schematics, pictures, step-by-step instructions on how to service and repair your Gearbox trucks DAF

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find. 

Models And Serials :

 All Years & Serials Covered 

CONTENTS : 

Preface . . . . . . . . . . . . . . . . . . . . . . . .3
Important information . . . . . . . . . . 4
Instructions for carrying out repairs . . . . . . . . . . . . . . . . . .5
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Adjustment data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table of springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
1 Output . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Output flange . . . . . . . . . . . . . . . . . . 1-1
1.2 Speedometer worm or pulse disc and radial sealing ring . . . 1-2
1.3 Speedometer connection piece or pulse sensor . . . . . . . . . . . 1-3
1.4 Reversing lamp switch and pawl stop . . . . . . . . . . . . . . . . . . . . .1-4
2 Shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Removing and installing selector . . . . . . . . . . . . . . . . . . . . . . . .  2-1
2.2 Removing and installing peripheral parts . . . . . . . . . . . . . . . . .  2-2
2.3 Dismantling and reassembling selector . . . . . . . . . . . . . . . . . . .2-4
2.4 Shift patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
3 Reverse gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
4 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .4-1
4.1 Clutch housing, separate version . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Clutch housing, integrated version . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3Thrust rods, selector clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
4.4 Output bearing and radial sealing ring . . . . . . . . . . . . . . . . . . .4-10
5 Transmission housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
6 Input shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.1 Removing and dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Assembling and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
7 Main shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
8 Layshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

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Compatible: All Versions of Windows & Mac 
Language: English 
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