Cummins QSK19 CM850/CM2150 MCRS Engine Official Operation and Maintenance Manual- Windows Software

Cummins QSK19 CM850/CM2150 MCRS Engine Official Operation and Maintenance Manual – Windows Software

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This is the COMPLETE Official Operation and Maintenance Manual for the Cummins Engine.
This manual contains deep information about maintaining, and servicing your Cummins. 

This Manual is Bookmarked and Searchable to make what you need easy to find. 

Models And Serials :

QSK19 CM850 MCRS
QSK19 CM2150 MCRS
Bulletin Number: 366120

CONTENTS : 

  front
   (3666120-titlepage) Titlepage 
   (om-frwd) Foreword 
   (refno) Important Reference Numbers 
 
  Section i – Introduction
   (99-204-001) To the Owner and Operator 
   (99-204-002-om) About the Manual 
   (99-204-003-om) How to Use the Manual 
   (99-204-004) Symbols 
   (99-204-005) Illustrations 
   (99-204-006-om-ind) General Safety Instructions 
   (99-204-007-om) General Repair Instructions 
   (99-204-008) General Cleaning Instructions 
   (99-204-009) Acronyms and Abbreviations 
 
  Section E – Engine Identification
   (20-100-001-om) Engine Identification 
   (20-100-002-om) Engine Diagrams 
 
  Section 1 – Operating Instructions
   (99-101-999-om-ind) Operating Instructions – Overview 
   (00-101-014-om-ind) Normal Starting Procedure 
   (102-101-004) Cold Weather Starting 
   (102-101-018) Starting Procedure After Extended Shutdown or Oil Change 
   (99-101-015-om-ind) Operating the Engine 
   (99-101-008-om) Engine Operating Range 
   (99-101-009-om) Engine Shutdown 
   (20-101-007) Electronic Controlled Fuel System 
   (99-101-002) Electromagnetic Interference (EMI) 
 
  Section 2 – Maintenance Guidelines
   (99-102-999) Maintenance Guidelines – Overview 
   (20-102-004) Tool Requirements 
   (20-102-002-om) Maintenance Schedule 
   (99-102-001) Maintenance Record Form 
 
  Section 3 – Maintenance Procedures at Daily Interval
   (99-103-999) Daily Maintenance Procedures – Overview 
   (99-010-058) Air Intake Piping 
   (99-010-059) Air Cleaner Restriction 
   (99-012-021) Air Tanks and Reservoirs 
   (99-007-043-om) Lubricating Oil Level 
   (99-008-066) Coolant Level 
   (99-010-015) Air Cleaner Precleaner 
   (99-016-009) Marine Gear 
   (99-008-067) Sea Water Strainer 
   (102-007-067-om) Eliminator Filter 
   (99-007-087) Centinel™ Oil Level 
   (28-006-011-om) Fuel Filter, Remote Mounted 
   (99-006-043) Fuel-Water Separator 
 
  Section 4 – Maintenance Procedures at 250 Hours or 6 Months
   (99-999-999) Maintenance Procedures – Overview 
   (20-006-015-om) Fuel Filter (Spin-On Type) 
   (20-006-075-om) Fuel Filter (Stage 1) 
   (20-006-076-om) Fuel Filter (Stage 2) 
   (20-007-002-om) Lubricating Oil and Filters 
   (99-003-018) Crankcase Breather Tube 
   (99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration 
   (20-008-006-om) Coolant Filter 
   (102-012-001) Air Compressor Air Cleaner Element 
   (20-013-005-om) Drive Belt, Alternator 
   (20-008-002-om) Drive Belt, Cooling Fan 
   (99-008-040) Fan, Cooling 
   (20-019-043-om) Engine Wiring Harness 
   (00-008-059) Zinc Anode 
   (20-010-057-om) Intake Manifold Pressure 
 
  Section 5 – Maintenance Procedures at 1,000 Hours
   (99-999-999) Maintenance Procedure – Overview 
   (20-007-066) Eliminator Filter Centrifuge 
 
  Section 6 – Maintenance Procedures at 1000 Hours or 1 Year
   (99-999-999) Maintenance Procedure – Overview 
   (20-007-013-om) Lubricating Oil Filter (Spin-On) 
 
  Section 7 – Maintenance Procedures at 1500 Hours or 1 Year
   (99-999-999) Maintenance Procedures – Overview 
   (20-008-036-om) Fan Hub, Belt Driven 
   (20-003-001-om) Crankcase Breather (External) 
   (20-001-016-om) Crankshaft 
   (99-013-007) Batteries 
   (102-016-010-om) Engine Mounts 
   (99-008-086) Cooling System Hoses 
   (20-008-057-om) Sea Water Pump 
   (99-000-009) Engine Steam Cleaning 
   (20-007-001) Engine Oil Heater 
   (20-008-023) Engine Coolant Heater 
 
  Section 8 – Maintenance Procedures at 6000 Hours or 2 Years
   (99-999-999) Maintenance Procedure – Overview 
   (20-008-018-om) Cooling System 
   (20-008-036-om-rep) Fan Hub, Belt Driven 
   (20-008-030-om-rep) Fan Drive Idler Pully Assembly 
   (20-008-062-om-rep) Water Pump 
   (99-012-015) Air Compressor Discharge Lines 
   (99-001-052) Vibration Damper, Viscous 
 
  Section 9 – Maintenance Procedures at 10,000 Hours
   (20-006-026-om) Injector 
   (20-010-033-om) Turbocharger 
 
  Section A – Adjustment, Repair, and Replacement
   (20-003-011-om) Rocker Lever Cover 
   (20-005-016-om) Fuel Pump 
   (20-006-051-om) Injector Supply Lines (High Pressure) 
   (20-007-009) Lubricating Oil Dipstick 
   (20-008-001-om) Belt Guard 
   (20-008-002-om) Drive Belt, Cooling Fan 
   (20-008-087-om) Cooling Fan Belt Tensioner 
   (20-010-060) Air Cleaner Element, Paper Type 
   (102-010-061) Air Cleaner Element, Single Heavy Duty Dry Type 
   (102-010-062) Air Cleaner Element, Dual Heavy Duty Dry Type 
   (102-010-063) Air Cleaner Element, Cartridge Type 
   (102-012-022) Air Starting Motor 
   (99-013-009) Battery Cables and Connections 
 
  Section D – System Diagrams
   (00-200-999) System Diagrams 
   (20-200-001-om) Flow Diagram, Fuel System 
   (20-200-002) Flow Diagram, Lubricating Oil System 
   (20-200-003-om) Flow Diagram, Cooling System 
   (20-200-004) Flow Diagram, Air Intake System 
   (20-200-005-om) Flow Diagram, Exhaust System 
   (20-200-006) Flow Diagram, Compressed Air System 
 
  Section L – Service Literature
   (20-205-001-om) Additional Service Literature 
   (99-205-002) Service Literature Ordering Location 
   (99-205-004) Cummins Customized Parts Catalog 
 
  Section S – Service Assistance
   (99-202-002) Routine Service and Parts 
   (99-202-003) Emergency and Technical Service 
   (99-202-004) Problem Solving 
   (99-202-005) Division and Regional Offices 
   (99-202-006) Distributors and Branches 
   (99-202-007) Regional Offices – International 
   (99-202-008) Distributors – International 
 
  Section SS – Seasonal Storage (Marine Only)
   (99-000-005-om) Engine Storage – Long Term 
   (99-000-014) Seasonal Storage 
 
  Section TS – Troubleshooting Symptoms
   (99-t00-001-om) Troubleshooting Procedures and Techniques 
   (99-t00-002) Troubleshooting Symptom Charts 
   (3666120-t023-om) Coolant Temperature is Above Normal – Sudden Overheat 
   (3666120-t024-om) Coolant Temperature is Below Normal 
   (3666120-t026-155-om) Coolant Temperature Above Normal (Marine) 
   (3666120-t043-om) Engine Difficult to Start or Will Not Start (Exhaust Smoke) 
   (3666120-t044-om) Engine Difficult to Start or Will Not Start (No Exhaust Smoke) 
   (3666120-t057-om) Engine Power Output Low 
   (3666120-t061-011-om) Engine Runs Rough at Idle, Warm Engine 
   (3666120-t072-om) Engine Starts But Will Not Keep Running 
   (3666120-t077-om) Engine Will Not Crank or Cranks Slowly (Air Starter) 
   (3666120-t078-om) Engine Will Not Crank or Cranks Slowly (Electric Starter) 
   (3666120-t080-om) Engine Will Not Reach Rated Speed (RPM) 
   (3666120-t081-om) Engine Will Not Shut Off 
   (3666120-t081-006-om) Exhaust Smoke Excessive Under Load 
   (3666120-t092-5-om) Fuel Leak – External 
   (3666120-t105-om) Lubricating Oil Pressure Low 
 
  Section V – Maintenance Specifications
   (20-018-015) General Engine 
   (20-018-016) Fuel System 
   (20-018-017) Lubricating Oil System 
   (20-018-018) Cooling System 
   (102-018-019) Air Intake System 
   (20-018-020) Exhaust System 
   (20-018-021) Electrical System 
   (20-018-022) Compressed Air System 
   (20-018-024) Cummins/Fleetguard® Filter Specifications 
   (102-018-002) Fuel Recommendations and Specifications 
   (102-018-003) Lubricating Oil Recommendations and Specifications 
   (102-018-004) Coolant Recommendations and Specifications 
   (99-018-005) Drive Belt Tension 
   (20-018-006) Engine Component Torque Values 
   (99-018-009) Capscrew Markings and Torque Values 
   (99-018-010) Fraction, Decimal, Millimeter Conversions 
   (99-018-011) Newton-Meter to Foot-Pound Conversions 
   (99-018-012) Pipe Plug Torque Values 
   (99-018-013) Tap-Drill Chart – U.S. Customary and Metric 
   (99-018-014) Weights and Measures – Conversion Factors 
 
  Section W – Warranty
   (3381307) All Diesel Engines Worldwide Generator Drive 
   (3381321) All Engines U.S. and Canada Industrial (Off-Highway) 
   (3381322) All Engines International Industrial (Off-Highway) 
   (3381775) All Engines Worldwide Marine/Commercial Propulsion and Auxiliary Products 
   (3381863) All Engines Worldwide Marine Recreational Propulsion Products 
   (ind-frt) California Emission Control System Warranty, Off-Highway 
   (ind-qsk19-qsk23) Coverage 
   (ind-bck) Owners Warranty Responsibility 
 
  back
 

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