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Caterpillar 3516B and 3516B High Displacement Engines for Caterpillar Built Machines Troubleshooting Manual

Caterpillar 3516B and 3516B High Displacement Engines for Caterpillar Built Machines Troubleshooting Manual

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Caterpillar 3516B and 3516B High Displacement Engines for Caterpillar Built Machines Troubleshooting Manual

 High resolution, searchable, printable PDF format  

Covers: 3516B and 3516B High Displacement Engines With Serial Numbers:  

  • FDB1-Up (Machine)
  • 8WM1-Up (Engine)
  • 7TR1-Up (Engine)

      Format: PDF
      Compatibility: Windows/Mac/Linux

      This Manual Include information, specifications, and illustrations For Troubleshooting Your C7 And C9 Industrial Engines , The Troubleshooting Manual Cover All Errors that With Diagnostic Code Or Without  Diagnostic Code.

      Table of Contents

      Table of Contents
      Troubleshooting Section
      Electronic Troubleshooting
      System Overview .................................................... 4
      Self-Diagnostics ..................................................... 11
      Electrical Connectors and Functions .................... 12
      Electronic Service Tools ........................................ 14
      Diagnostic Code List ............................................. 16
      Event Code List .................................................... 21
      Programming Parameters
      Programming Parameters ..................................... 28
      Factory Passwords ............................................... 28
      Factory Passwords Worksheet ............................. 28
      Flash Programming .............................................. 29
      System Configuration Parameters ........................ 30
      Customer Parameters Worksheet ........................ 33
      Replacing the ECM ............................................... 34
      Troubleshooting without a Diagnostic Code
      Symptoms ............................................................. 36
      Alternator (Noisy Operation) ................................. 36
      Boost Pressure Above Normal ............................. 37
      Boost Pressure Below Normal .............................. 37
      Can Not Reach Top Engine RPM ......................... 39
      Coolant in Engine Oil ............................................ 40
      Coolant Temperature Is Too Low .......................... 40
      Coolant Temperature Is Too High ......................... 41
      Crankcase Pressure (High) .................................. 42
      ECM Will Not Accept Factory Passwords ............. 43
      ECM Will Not Communicate with Other Systems or
      Display Modules .................................................. 43
      Electronic Service Tool Will Not Communicate with
      ECM .................................................................... 44
      Engine Cranks but Will Not Start .......................... 45
      Engine Has Early Wear ........................................ 46
      Engine Misfires, Runs Rough or Is Unstable ........ 47
      Engine Oil in Cooling System ............................... 48
      Engine Overspeed ................................................ 48
      Engine Stalls at Low RPM .................................... 49
      Engine Will Not Crank ........................................... 50
      Excessive Engine Oil Consumption ...................... 51
      Excessive Black Smoke ........................................ 51
      Excessive White Smoke ....................................... 53
      Exhaust Temperature Is Too High ......................... 54
      Fuel Dilution of Engine Oil .................................... 55
      Fuel in Cooling System ......................................... 55
      Inlet Air Restriction ................................................ 55
      Intermittent Engine Shutdown ............................... 56
      Intermittent Low Power or Power Cutout .............. 57
      Low Engine Oil Pressure ...................................... 58
      Low Power/Poor or No Response to Throttle ....... 59
      Mechanical Noise (Knock) in Engine .................... 61
      Noise Coming from Cylinder ................................. 61
      Poor Fuel Consumption ........................................ 62
      Too Much Valve Lash ............................................ 63
      Too Much Vibration ............................................... 64
      Valve Rotocoil or Spring Lock Is Free ................... 64
      Diagnostic Functional Tests
      Analog Sensor (Active) ......................................... 65
      Cat Data Link ........................................................ 73
      Coolant Flow Switch ............................................. 76
      Electrical Power Supply ........................................ 80
      Engine Oil Level Switch ........................................ 85
      Engine Oil Renewal Solenoid ............................... 89
      Engine Speed/Timing Sensor ............................... 92
      Ether Injection System .......................................... 96
      Fuel Filter Differential Pressure Switch ............... 106
      Ground Level Shutdown Switch .......................... 109
      Injector Solenoids ................................................ 112
      Inspecting Electrical Connectors ........................ 121
      Prelubrication System ......................................... 126
      Pulse Width Modulated Sensor .......................... 133
      Sensor Supply .................................................... 138
      Throttle Position Sensor ..................................... 145
      User Defined Shutdown Input ............................. 149
      Wastegate Solenoid ............................................ 152
      Calibration Procedures
      Engine Speed/Timing Sensor - Calibrate ............ 157
      Index Section
      Index ................................................................... 159

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