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Caterpillar 3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks Troubleshooting Manual
Caterpillar 3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks Troubleshooting Manual
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Caterpillar 3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks Troubleshooting Manual

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Caterpillar 3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks Troubleshooting Manual

The Best  PDF Manuals Online Includes : Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization ! 

This Manual Include information, specifications, and illustrations For Troubleshooting Your 3176C, 3196 and 3406E Engines , The Troubleshooting Manual Cover All Errors that With Diagnostic Code Or Without  Diagnostic Code.

Covers: Caterpillar 3176C, 3196 and 3406E Engines
 With Serial Numbers:  

  • AGF1-Up (Machine)
  • AXM1-Up (Machine)
  • AWR1-Up (Machine)
  • AFX1-Up (Machine)
  • AZZ1-Up (Machine)
  • 3PD1-Up (Engine)
  • 5ED1-Up (Engine)
  • BET1-Up (Engine)

        Format: PDF
        Compatibility: Windows/Mac/Linux

         

        Table of Contents

        Troubleshooting Section
        Electronic Troubleshooting
        System Overview .................................................... 5
        Electronic Service Tools .......................................... 6
        Electronic Display Module (If Equipped) ................. 9
        Replacing the ECM ................................................. 9
        Self-Diagnostics ..................................................... 11
        Sensors and Electrical Connectors ........................ 11
        Engine Wiring Information .................................... 16
        Programming Parameters
        Programming Parameters ..................................... 18
        Factory Passwords ............................................... 18
        Flash Programming .............................................. 18
        System Configuration Parameters
        System Configuration Parameters ........................ 20
        Troubleshooting without a Diagnostic Code
        Alternator (Charging Problem) .............................. 23
        Alternator (Noisy Operation) ................................. 23
        Can Not Reach Top Engine RPM ......................... 23
        Coolant in Engine Oil ............................................ 25
        Coolant Temperature Is Too High ......................... 25
        ECM Will Not Accept Factory Passwords ............. 25
        ECM Will Not Communicate with Other Systems or
        Display Modules .................................................. 26
        Electronic Service Tool Will Not Communicate with
        ECM .................................................................... 26
        Engine Cranks but Will Not Start .......................... 27
        Engine Has Early Wear ........................................ 30
        Engine Misfires, Runs Rough or Is Unstable ........ 30
        Engine Oil in Cooling System ............................... 31
        Engine Oil Temperature Is Too High ..................... 32
        Engine Overspeeds on Start-up ........................... 32
        Engine Stalls at Low RPM .................................... 32
        Engine Vibration ................................................... 33
        Engine Will Not Crank ........................................... 34
        Excessive Black Smoke ........................................ 34
        Excessive Engine Oil Consumption ...................... 35
        Excessive Fuel Consumption ............................... 36
        Excessive Valve Lash ........................................... 37
        Excessive White Smoke ....................................... 37
        Exhaust Temperature Is Too High ......................... 38
        Fuel in Cooling System ......................................... 39
        Fuel Dilution of Engine Oil .................................... 39
        Intermittent Engine Shutdown ............................... 40
        Intermittent Low Power or Power Cutout .............. 41
        Low Engine Oil Pressure ...................................... 41
        Low Power/Poor or No Response to Throttle ....... 42
        Mechanical Noise (Knock) in Engine .................... 43
        Noise Coming from Cylinder ................................. 44
        Poor Acceleration or Response ............................ 44
        Valve Rotator or Spring Lock Is Free .................... 46
        Troubleshooting with a Diagnostic Code
        Diagnostic Codes .................................................. 47
        CID 0001 FMI 11 Cylinder #1 Injector fault ........... 48
        CID 0002 FMI 11 Cylinder #2 Injector fault ........... 48
        CID 0003 FMI 11 Cylinder #3 Injector fault ........... 48
        CID 0004 FMI 11 Cylinder #4 Injector fault ........... 49
        CID 0005 FMI 11 Cylinder #5 Injector fault ........... 49
        CID 0006 FMI 11 Cylinder #6 Injector fault ........... 49
        CID 0041 FMI 03 8 Volt DC Supply short to +batt .. 50
        CID 0041 FMI 04 8 Volt DC Supply short to
        ground ................................................................. 50
        CID 0091 FMI 08 Throttle Position signal
        abnormal ............................................................. 50
        CID 0094 FMI 03 Fuel Pressure open/short to
        +batt .................................................................... 50
        CID 0094 FMI 04 Fuel Pressure short to ground .. 51
        CID 0100 FMI 03 Engine Oil Pressure open/short to
        +batt .................................................................... 51
        CID 0100 FMI 04 Engine Oil Pressure short to
        ground ................................................................. 51
        CID 0110 FMI 03 Engine Coolant Temperature
        open/short to +batt .............................................. 51
        CID 0110 FMI 04 Engine Coolant Temperature short
        to ground ............................................................. 52
        CID 0168 FMI 00 System Voltage High ................ 52
        CID 0168 FMI 01 System Voltage Low ................. 52
        CID 0168 FMI 02 System Voltage intermittent/
        erratic .................................................................. 52
        CID 0172 FMI 03 Intake Manifold Air Temp open/short
        to +batt ................................................................ 53
        CID 0172 FMI 04 Intake Manifold Air Temp short to
        ground ................................................................. 53
        CID 0174 FMI 03 Fuel Temperature open/short to
        +batt .................................................................... 53
        CID 0174 FMI 04 Fuel Temperature short to
        ground ................................................................. 54
        CID 0190 FMI 02 Loss of Engine Speed Signal ... 54
        CID 0190 FMI 11 Engine Speed Sensor mechanical
        failure .................................................................. 54
        CID 0248 FMI 09 Cat Data Link not
        communicating .................................................... 55
        CID 0253 FMI 02 Personality Module mismatch .. 55
        CID 0254 FMI 12 Electronic Control Module
        Error .................................................................... 55
        CID 0261 FMI 13 Engine Timing Calibration
        required ............................................................... 56
        CID 0262 FMI 03 5 Volt Sensor DC Power Supply
        short to +batt ....................................................... 56
        CID 0262 FMI 04 5 Volt Sensor DC Power Supply
        short to ground .................................................... 56
        CID 0267 FMI 02 Incorrect Engine Shutdown Switch
        inputs .................................................................. 57
        CID 0268 FMI 02 Check Programmable
        Parameters ......................................................... 57
        CID 0273 FMI 03 Turbo Outlet Pressure open/short
        to +batt ................................................................ 57
        CID 0273 FMI 04 Turbo Outlet Pressure short to
        ground ................................................................. 58
        CID 0274 FMI 03 Atmospheric Pressure open/short
        to +batt ................................................................ 58
        CID 0274 FMI 04 Atmospheric Pressure short to
        ground ................................................................. 58
        CID 0275 FMI 03 Right Turbo Inlet Pressure
        open/short to +batt .............................................. 58
        CID 0275 FMI 04 Right Turbo Inlet Pressure short to
        ground ................................................................. 59
        CID 0283 FMI 05 Filter Restrict Lamp open/short to
        +batt .................................................................... 59
        CID 0283 FMI 06 Filter Restrict Lamp short to
        ground ................................................................. 59
        CID 0291 FMI 05 Engine Cooling Fan Solenoid open
        circuit ................................................................... 60
        CID 0291 FMI 06 Engine Cooling Fan Solenoid short
        to ground ............................................................. 60
        CID 0296 FMI 09 Unable to communicate with
        Transmission ECM .............................................. 60
        CID 0342 FMI 02 Loss of Secondary Engine Speed
        signal ................................................................... 61
        CID 0342 FMI 11 Secondary Engine Speed Sensor
        mechanical failure ............................................... 61
        CID 0545 FMI 05 Ether Start Relay open/short to
        +batt .................................................................... 61
        CID 0545 FMI 06 Ether Start Relay short to
        ground ................................................................. 62
        CID 0788 FMI 02 Loss of Engine Retarder Selector
        Switch Signal ...................................................... 62
        CID 0791 FMI 05 Compression Brake Low/High
        Solenoid current low ........................................... 62
        CID 0791 FMI 06 Compression Brake Low/High
        Solenoid current high .......................................... 63
        CID 0792 FMI 05 Compression Brake Medium/High
        Solenoid current low ........................................... 63
        CID 0792 FMI 06 Compression Brake Medium/High
        Solenoid current high .......................................... 63
        CID 1076 FMI 05 Engine Cooling Fan Bypass
        Solenoid open circuit ........................................... 63
        CID 1076 FMI 06 Engine Cooling Fan Bypass
        Solenoid short to ground ..................................... 64
        CID 1586 FMI 05 Retarder Indicator Lamp open
        circuit ................................................................... 64
        CID 1586 FMI 06 Retarder Indicator Lamp short to
        ground ................................................................. 64
        Troubleshooting with an Event Code
        Event Codes ........................................................ 65
        E015 High Engine Coolant Temperature Derate .. 65
        E017 High Engine Coolant Temperature
        Warning ............................................................... 66
        E025 High Inlet Air Temperature Derate ............... 67
        E027 High Inlet Air Temperature Warning ............ 68
        E039 Low Engine Oil Pressure Derate ................. 69
        E056 High Fuel Temperature Warning .................. 71
        E094 Axle Protection Derate ................................ 72
        E100 Low Engine Oil Pressure Warning ............... 72
        E190 Engine Overspeed Warning ........................ 74
        E272 Inlet Air Restriction Warning ........................ 74
        Diagnostic Functional Tests
        5 Volt Engine Pressure Sensor Supply Circuit Test
        ..................................................................... 77
        Air Filter Restriction Lamp - Test ........................... 83
        Cat Data Link Circuit - Test ................................... 85
        Compression Brake Lamp Circuit - Test ............... 92
        Compression Brake Solenoid Circuit - Test .......... 95
        Digital Sensor Supply Circuit - Test .................... 100
        Electrical Connectors - Inspect ........................... 105
        Electrical Power Supply Circuit - Test .................. 110
        Engine Cooling Fan Bypass Solenoid Circuit Test
        .................................................................... 115
        Engine Fan Control Solenoid Circuit - Test .......... 118
        Engine Pressure Sensor Open or Short Circuit Test
        ................................................................... 122
        Engine Shutdown Switch Circuit - Test ............... 130
        Engine Speed/Timing Sensor Circuit - Test ........ 133
        Engine Temperature Sensor Open or Short Circuit Test
        ................................................................... 139
        Ether Injection System - Test .............................. 145
        Injector Solenoid Circuit - Test ............................ 151
        Throttle Position Sensor Circuit - Test ................ 160
        Calibration Procedures
        Engine Speed/Timing Sensor - Calibrate ............ 165
        Index Section
        Index ................................................................... 171

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