Models & Serials Covered:
PIN ZFLK00441 and above
Part number 51523375
English
August 2018
Quantum 100F With cab [ZHLK01675 - ],
Quantum 100F Without cab [ZFLK00441 - ],
Quantum 110F With cab [ZGLK02439 - ],
Quantum 110F Without cab [ZHLK01638 - ],
Quantum 80F With cab [ZHLK01644 - ],
Quantum 80F Without cab [ZHLK02413 - ],
Quantum 90F With cab [ZHLK02445 - ],
Quantum 90F Without cab [ZFLK00985 - ]
Table of Contents:
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.1
[10.114] Pump drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...10.3
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . 10.6
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment. . . ..10.7
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.8
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.11
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . .10.12
Clutch .......................................................................................... 18
[18.100] Clutch mechanical release control . . . . . . . . . . . . . . . . . . 18.1
[18.104] Clutch hydraulic release control. . . . . . . . . . . . . . . . . . . . . .18.2
[18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.3
Transmission.............................................................................. 21
[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . .21.1
[21.130] Mechanical transmission external controls. . . . . . . . . . 21.2
[21.100] Mechanical transmission hydraulic components . . . . . .21.3
[21.140] Mechanical transmission internal components. . . . . . . 21.3
[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . 21.4
[21.134] Power shuttle transmission external controls . . . . . . . . 21.6
[21.104] Power shuttle transmission hydraulic components . . . 21.7
[21.154] Power shuttle transmission internal components . . . . 21.8
[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.9
[21.162] Reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.11
[21.168] Hi-Lo unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.12
[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . 21.13
[21.118] Transmission/Rear drive . . . . . . . . . . . . . . . . . . . . . . . . . . 21.14
[21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.15
Four-Wheel Drive (4WD) system ...........................................23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
[23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . . . . . . . .23.2
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23.3
Front axle system .....................................................................25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . 25.3
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.4
[25.400] Non-powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . 25.5
Rear axle system........................................................................ 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . .27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
[27.126] Spur gear and final drives . . . . . . . . . . . . . . . . . . . . . . . . . 27.4
Power Take-Off (PTO) ................................................................. 31
[31.101] Rear mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.1
[31.142] Front Power Take-Off (PTO) control . . . . . . . . . . . . . . . . . .31.2
[31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . 31.3
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . .33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . .33.2
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . .33.3
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.1
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . .35.4
[35.124] Three-point hitch hydraulic adjustment . . . . . . . . . . . . . . 35.5
[35.160] Front hitch controls and lines . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.162] Front hitch cylinders and lines . . . . . . . . . . . . . . . . . . . . . . 35.8
Hitches, drawbars, and implement couplings.......................... 37
[37.120] Rear three-point hitch linkage . . . . . . . . . . . . . . . . . . . . . . .37.1
[37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37.2
[37.166] Front hitch linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.3
[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37.4
Steering..................................................................................... 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . 41.2
Wheels...................................................................................... 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control ...................................................................50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50.3
[50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . .50.4
Electrical systems ....................................................................... 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.4
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.7
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . .55.9
[55.989] Exhaust Gas Recirculation (EGR) electrical system . . . . . 55.10
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . . 55.12
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . .55.13
[55.021] Transmission pressure sensors and switches . . . . . . . . . . 55.14
[55.541] Cab Front-Wheel Drive (FWD) controls . . . . . . . . . . . . . . ..55.15
[55.040] Four-Wheel Drive (4WD) control system. . . . . . . . . . . . . . 55.16
[55.542] Cab axle controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.17
[55.522] Cab Power Take-Off (PTO) controls . . . . . . . . . . . . . . . . . . .55.18
[55.048] Rear Power Take-Off (PTO) control system . . . . . . . . . . . . .55.19
[55.049] Front Power Take-Off (PTO) control system . . . . . . . . . . . .55.20
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . 55.21
[55.032] Trailer brake electrical system . . . . . . . . . . . . . . . . . . . . . . . 55.22
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.23
[55.035] Remote control valve electric control . . . . . . . . . . . . . . . . ..55.24
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . . . . 55.25
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . .55.26
[55.523] Cab hitch controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.27
[55.130] Rear three-point hitch electronic control system . . . . . . 55.28
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.30
[55.405] External lighting switches and relays . . . . . . . . . . . . . . . . . 55.31
[55.514] Cab lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55.32
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . 55.24
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.25
Accessories .......................................................................................... 88
[88.100] Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88.1
Platform, cab, bodywork, and decals ............................................. 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.160] Cab interior trim and panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.110] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.5
[90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.6
[90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.7
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . 90.8
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . 90.9
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.10
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Product Details :
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Compatible: All Versions of Windows & Mac
Language: English
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