Case IH Quadtrac 540 580 620 Tier 4B (Final) Tractors Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Tractor.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Tractor.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PIN ZEF300001 and above
Rowtrac 370 / 420 / 470 / 500
Steiger 370 / 420 / 470 / 500 / 540 / 580 / 620
Quadtrac 470 / 500 / 540 / 580 / 620
Part number 47680525
1st edition English
March 2014
Product Market Product Engine
null NA model [ZEF300001 – ] North America F3HFE613D*B001
null NA model [ZEF300001 – ] North America F3DFE613J*B001
null NA scraper model [ZEF300001- ] North America F3DFE613J*B001
null NA model [ZEF300001 – ] North America F3DFE613G*B001
null NA scraper model [ZEF300001- ] North America F3DFE613G*B001
null NA model [ZEF300001 – ] North America F3DFE613F*B001
null NA model [ZEF300001 – ] North America F2CFE614A*B
null NA model [ZEF300001 – ] North America F3HFE613G*B001
null NA model [ZEF300001 – ] North America F3HFE613D*B001
null NA model [ZEF300001 – ] North America F3HFE613B*B001
null NA standard wheeled [ZEF300001 – ] North America F2CFE614A*B
null NA heavy duty wheeled [ZEF300001 – ] North America F2CFE614A*B
null NA heavy duty wheeled [ZEF300001 – ] North America F3HFE613G*B001
null NA heavy duty wheeled [ZEF300001 – ] North America F3HFE613D*B001
null NA Wheeled scraper [ZEF300001 – ] North America F3HFE613D*B001
null NA heavy duty wheeled [ZEF300001 – ] North America F3HFE613B*B001
null NA wheeled scraper [ZEF300001 – ] North America F3HFE613B*B001
null NA model [ZEF300001 – ] North America F3HFE613B*B001
null NA scraper model [ZEF300001- ] North America F3HFE613B*B001
null NA heavy duty wheeled [ZEF300001 – ]North America F3DFE613J*B001
null NA wheeled scraper [ZEF300001 – ] North America F3DFE613J*B001
null NA heavy duty wheeled [ZEF300001 – ]North America F3DFE613G*B001
null NA wheeled scraper [ZEF300001 – ] North America F3DFE613G*B001
null NA heavy duty wheeled [ZEF300001 – ] North America F3DFE613F*B001
null NA wheeled scraper [ZEF300001 – ] North America F3DFE613F*B001
Table of Contents:
Engine……………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .10.6
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . .10.7
Transmission…………………………………………………………….…………… 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .21.1
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . 21.2
[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..21.3
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . .21.4
Front axle system …………………………………………………………………… 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
[25.500] Front axle track yoke assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4
Rear axle system…………………………………………………………………..…… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.3
[27.610] Rear axle track yoke assembly . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 27.4
Power Take-Off (PTO) ………………………………………………………..……….. 31
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.1
[31.220] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.3
Brakes and controls …………………………………………………………………….. 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33.2
Hydraulic systems……………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.2
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.3
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.4
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.220] Auxiliary hydraulic pump and lines . . . . . . . . . . . . . . . . . .. . . . . . .35.6
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.7
[35.304] Combination pump units . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .35.8
[35.600] High flow hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
Hitches, drawbars, and implement couplings……………………………. 37
[37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1
Frames and ballasting ……………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39.1
[39.110] Drawbar and hitch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39.2
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 44.2
Tracks and track suspension ………………………………………………48
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4
Cab climate control …………………………………………………………50
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 55.3
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . .. . . 55.6
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 55.8
[55.046] Rear axle control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.048] Rear Power Take-Off (PTO) control system . . . . . . . . . . . . . . . . 55.10
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . 55.11
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . 55.12
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
[55.522] Cab Power Take-Off (PTO) controls . . . . . . . . . . . . . . . . . . . . . . . 55.14
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15
[55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . . . .55.16
[55.130] Rear three-point hitch electronic control system . . . . . . . . . . . . 55.17
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . .55.18
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .55.19
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . .90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . .90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.5
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