Case IH Magnum 220 240 Continuously Variable Transmission (CVT) Tractors Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Tractor.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Tractor.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes,
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PIN ZFRH05001 and above
Magnum 180
Magnum 200
Magnum 220
Magnum 240
Part number 48015887
1st edition English
July 2016
Magnum 180 CVT TIER 4B [ZFRH05001 – ]
Magnum 200 CVT TIER 4B [ZFRH05001 – ]
Magnum 220 CVT TIER 4B [ZFRH05001 – ]
Magnum 240 CVT TIER 4B [ZFRH05001 – ]
Product Engine
Magnum 180 CVT TIER 4B [ZFRH05001 – ] F4HFE613K*B002
Magnum 200 CVT TIER 4B [ZFRH05001 – ] F4HFE613J*B005
Magnum 220 CVT TIER 4B [ZFRH05001 – ] F4HFE613H*B003
Magnum 240 CVT TIER 4B [ZFRH05001 – ] F4HFE613B*B006
Table of Contents:
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.7
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . .10.9
Power coupling………………………………………………………………… 19
[19.100] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1
[19.110] Flywheel damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.2
Transmission…………………………………………………………………… 21
[21.200] Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.1
[21.504] Continuously Variable Transmission (CVT) . . . . . . . . . . . . . . . . . 21.2
[21.505] Continuously Variable Transmission (CVT) external controls . . 21.3
[21.506] Continuously Variable Transmission (CVT) lubrication system . 21.4
[21.507] Continuously Variable Transmission (CVT) internal components .21.5
[21.900] Hydraulic pump drive. . . . . . . . . . . . . . . . . . . . . . . . ..21.6
Four-Wheel Drive (4WD) system ………………………………………….. 23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23.2
Front axle system ……………………………………………………………………25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.1
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . .. . .25.3
[25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.4
Rear axle system…………………………………………………………….……… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . .. . . . . . . 27.2
Power Take-Off (PTO) ……………………………………………………………….. 31
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1
[31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . 31.2
Brakes and controls ………………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3
Hydraulic systems…………………………………………………………………… 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.114] Three-point hitch control valve . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . 35.5
[35.116] Three-point hitch cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 35.7
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
Hitches, drawbars, and implement couplings……………………………. 37
[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 37.1
Frames and ballasting ……………………………………………………….. 39
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . 41.4
Wheels………………………………………………………………………….. 44
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.1
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.4
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.5
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.046] Rear axle control system. . . . . . . . . . . . . . . . . . . . .. . . . . . . .. . . . . 55.7
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.8
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. .55.9
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . .55.10
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.130] Rear three-point hitch electronic control system . . . . . . . . . . . . .55.12
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .55.14
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .55.15
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . 55.16
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.17
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . ..55.20
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 55.21
Platform, cab, bodywork, and decals ……………………………………… 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 90.1
[90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . .90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . .. . . . . . 90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
[90.160] Cab interior trim and panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6
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