Case IH Axial Flow 7240 8240 9240 Tier 2 Combine Harvesters Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Axial Flow Combine.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Axial Flow Combine.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes,
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
Part number 47800120
1st edition English
December 2014
AXIAL-FLOW 7240 Tier 2 engine
AXIAL-FLOW 8240 Tier 2 engine
AXIAL-FLOW 9240 Tier 2 engine
Product Engine
AXIAL-FLOW 8240 Tier 2 engine,for INT and LAR markets F3HFA613A*E001
AXIAL-FLOW 8240 Tier 2 engine,for INT and LAR markets F3HFA613A*E001
AXIAL-FLOW 8240 Tier 2 engine,for INT and LAR markets F3HFA613A*E001
AXIAL-FLOW 8240 Tier 2 engine,for INT and LAR markets F3HFA613A*E001
AXIAL-FLOW 9240 Tier 2 engine,for INT and LAR markets F3JFA613D*E001
AXIAL-FLOW 9240 Tier 2 engine,for INT and LAR markets F3JFA613D*E001
AXIAL-FLOW 9240 Tier 2 engine,for INT and LAR markets F3JFA613D*E001
AXIAL-FLOW 9240 Tier 2 engine,for INT and LAR markets F3JFA613D*E001
Table of Contents:
Engine………………………………………………………………………….. 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2
[10.210] Lift pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . .10.5
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.6
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.418] Rotary screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.419] Stationary air screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10
[10.450] Engine air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.11
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . 10.12
Main gearbox and drive ……………………………………………………14
[14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1
Transmission…………………………………………………………………… 21
[21.100] Mechanical transmission lubrication system . . . . . . . . . 21.1
[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . .21.2
[21.130] Mechanical transmission external controls. . . . . . . . . . .21.3
[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . 21.4
[21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.5
Front axle system …………………………………………………………..25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.1
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . 25.2
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
Rear axle system……………………………………………………………..27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . .27.2
[27.550] Non-powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . 27.32
Hydrostatic drive…………………………………………………………….29
[29.100] Transmission and steering hydrostatic control . . . . . . 29.1
[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . 29.2
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . 29.3
[29.300] Rear hydrostatic transmission. . . . . . . . . . . . . . . . . . . . .29.4
Brakes and controls ……………………………………………………….33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems…………………………………………………………..35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . .35.3
[35.220] Auxiliary hydraulic pump and lines . . . . . . . . . . . . . . . 35.4
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . 35.5
[35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . 35.6
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.440] Grain tank unload system . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.518] Reel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35.9
[35.536] Crop processor system . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.752] Hydraulic fan drive cooling system. . . . . . . . . . . . . . . . . 35.11
Steering………………………………………………………………………….41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . 41.2
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44.1
Tracks and track suspension …………………………………………..48
[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4
Cab climate control ………………………………………………………..50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems ……………………………………………………………55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . 55.2
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . .55.3
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.421] Feeding control system . . . . . . . . . . . . . . . . . . . . . . . . . .55.5
[55.426] Harvest material flow control system. . . . . . . . . . . . . . 55.6
[55.628] Threshing electrical control . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.780] Shaker shoe leveling system control. . . . . . . . . . . . . . . 55.8
[55.988] Selective Catalytic Reduction (SCR) electrical system . 55.9
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
Product feeding ………………………………………………………….. 60
[60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . .60.1
[60.110] Feeder housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60.2
[60.112] Stone trapping system . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3
[60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.4
Threshing ……………………………………………………………………..66
[66.000] Threshing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.1
[66.101] Concave conveyor plate . . . . . . . . . . . . . . . . . . . . . . . . . 66.2
[66.110] Concave control system. . . . . . . . . . . . . . . . . . . . . . . . . .66.3
[66.260] Threshing mechanism drive system . . . . . . . . . . . . . . . 66.4
[66.331] Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66.5
Separation …………………………………………………………………….72
[72.430] Separator grates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1
Residue handling……………………………………………………………73
[73.210] Straw chopper drive system. . . . . . . . . . . . . . . . . . . . . . .73.1
[73.215] Straw chopper electro-magnetic clutch support. . . . . 73.2
[73.230] Straw chopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.3
[73.430] Straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73.43
Crop storage / Unloading ……………………………………………….80
[80.101] Clean grain elevator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1
[80.150] Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.2
[80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . .80.3
[80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80.4
Platform, cab, bodywork, and decals …………………………….. 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . .90.2
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
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