Case IH Axial Flow 5140 6140 7140 Tier 2 Combine Harvesters Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Axial Flow Combine.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Axial Flow Combine.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes,
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PIN YFG014001 and above
Part number 47956016
1st edition English
January 2016
AXIAL-FLOW 5140 [YFG014001 – ]
AXIAL-FLOW 6140 [YFG014001 – ]
AXIAL-FLOW 7140 [YFG014001 – ]
Product Engine
AXIAL-FLOW 5140 PIN F4HFA613F*E003
YFG014001 – [YFG014001 -]
AXIAL-FLOW 5140 PIN F4HFA613F*E003
YFG014001 – [YFG014001 -]
AXIAL-FLOW 5140 PIN F4HFA613F*E003
YFG014001 – [YFG014001 -]
AXIAL-FLOW 6140 YFG014001-[YFG014001 – ] F2CFA6135*E
AXIAL-FLOW 6140 YFG014001-[YFG014001 – ] F2CFA6135*E
AXIAL-FLOW 6140 YFG014001-[YFG014001 – ] F2CFA6135*E
AXIAL-FLOW 7140 PIN F2CFA613A*E
YFG014001- [YFG014001 -]
AXIAL-FLOW 7140 PIN F2CFA613A*E
YFG014001- [YFG014001 -]
AXIAL-FLOW 7140 PIN F2CFA613A*E
YFG014001- [YFG014001 -]
Table of Contents:
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.210] Lift pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . 10.6
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . .10.7
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.9
[10.408] Oil cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.11
[10.419] Stationary air screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.12
[10.450] Engine air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.13
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . 10.14
Main gearbox and drive ……………………………………………………14
[14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1
Transmission…………………………………………………………………… 21
[21.100] Mechanical transmission lubrication system . . . . . . . . . 21.1
[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2
[21.140] Mechanical transmission internal components. . . . . . . 21.3
[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . . 21.4
[21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5
Front axle system …………………………………………………………..25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25.1
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . 25.2
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
Rear axle system……………………………………………………………… 27
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . 27.1
[27.450] Rear-powered steerable axle . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.550] Non-powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Hydrostatic drive………………………………………………………………. 29
[29.100] Transmission and steering hydrostatic control . . . . . . . . 29.1
[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . .29.2
[29.204] Reservoir, cooler, and lines . . . . . . . . . . . . . . . . . . . . . . . . . 29.3
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . 29.4
Brakes and controls ………………………………………………………….. 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . .33.2
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.322] Regulated/Low pressure system . . . . . . . . . . . . . . . . . . . . 35.6
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.410] Header or attachment height system . . . . . . . . . . . . . . . . 35.8
[35.518] Reel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.9
[35.536] Crop processor system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . 41.3
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.6
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
[50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.4
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.5
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . .55.6
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.019] Hydrostatic drive control system . . . . . . . . . . . . . . . . . . . 55.8
[55.020] Transmission speed sensors. . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.023] Transmission position sensors . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . 55.12
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . 55.13
[55.036] Hydraulic system control . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14
[55.046] Rear axle control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. 55.17
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . .55.18
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.19
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.20
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.21
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.22
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.23
[55.405] External lighting switches and relays . . . . . . . . . . . . . . . . .55.24
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . .55.25
[55.421] Feeding control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.26
[55.422] Ejection/Unloading control system . . . . . . . . . . . . . . . . . . . 55.27
[55.423] Cleaning control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.28
[55.426] Harvest material flow control system. . . . . . . . . . . . . . . . . . 55.29
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . 55.30
[55.511] Light harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.31
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.32
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.33
[55.520] Cab harvesting controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.34
[55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.35
[55.624] Residue handling control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.36
[55.628] Threshing electrical control . . . . . . . . . . . . . . . . . . . . . . . . . .. 55.37
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.38
[55.661] Cab header controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.39
[55.662] Header height control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.40
[55.670] Header leveling control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.41
[55.675] Reel speed and position control. . . . . . . . . . . . . . . . . . . . . . .. 55.42
[55.680] Autopilot/Autoguidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.43
[55.780] Shaker shoe leveling system control. . . . . . . . . . . . . . . . . . . .55.44
[55.785] Precision farming system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.45
[55.834] Sieve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.46
[55.836] Rotary separator control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.47
[55.911] Global Positioning System (GPS) . . . . . . . . . . . . . . . . . . . . . . . 55.48
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . 55.49
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.50
Product feeding ……………………………………………………………….. 60
[60.101] Feed roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.1
[60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . . . . . 60.2
[60.110] Feeder housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3
[60.112] Stone trapping system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.4
[60.120] Header drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.5
[60.122] Length-of-cut gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.6
[60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.7
[60.165] Feeder reverse system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.8
[60.500] Gearbox housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.9
Threshing ………………………………………………………………………. 66
[66.101] Concave conveyor plate . . . . . . . . . . . . . . . . . . . . . . . . . . 66.1
[66.110] Concave control system. . . . . . . . . . . . . . . . . . . . . . . . . . . 66.2
[66.260] Threshing mechanism drive system . . . . . . . . . . . . . . . . 66.3
[66.321] Drum/Rotor variator with electrical control . . . . . . . . . .66.4
[66.330] Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.5
[66.331] Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.6
Separation ……………………………………………………………………… 72
[72.220] Discharge beater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.1
[72.410] Rotary separator drive system . . . . . . . . . . . . . . . . . . . . . 72.2
[72.420] Rotary separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.3
Residue handling……………………………………………………………… 73
[73.210] Straw chopper drive system. . . . . . . . . . . . . . . . . . . . . . . . . 73.1
[73.230] Straw chopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.2
[73.230] Straw chopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.3
[73.430] Straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.4
Cleaning ………………………………………………………………………… 74
[74.000] Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.1
[74.101] Cleaning drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2
[74.114] Upper shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.3
[74.118] Lower shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.4
[74.130] Fan housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.5
[74.136] Fan drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.6
[74.140] Tailings return system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.7
Crop storage / Unloading ………………………………………………..80
[80.101] Clean grain elevator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1
[80.150] Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80.2
[80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . .80.3
[80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.4
Platform, cab, bodywork, and decals ………………………………90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . .. 90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . 90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
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