CASE CX210B CX230B CX240B TIER 3 Crawler Excavator Workshop Service Manual – Official Manual !!
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This is the COMPLETE Official Service Repair Manual for the CASE Crawler Excavators.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Case Loader.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. all pages are printable, so run off what you need and take it with you into the garage or workshop.
Table of Contents:
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GENERAL INFORMATION
Safety, general information and standard torque data ……………………………….1001
General specifications and special torque setting……………………………………..1002
ENGINE
Removal and installation of the engine ……………………………………………………2000
Radiator and oil-cooler………………………………………………………………………….2001
Engine specifications ………………………………………………………………………………… *
Disassembly and assembly of the engine…………………………………………………….. *
FUEL SYSTEM
Fuel tank …………………………………………………………………………………………….3001
Fuel engine system…………………………………………………………………………………… *
ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting………………………..4001
Electrical equipment and electrical circuit diagrams ………………………………….4020
UNDERCARRIAGE
Removal and installation of tracks ………………………………………………………….5001
Rollers ……………………………………………………………………………………………….5003
Sprocket ……………………………………………………………………………………………..5004
Idler wheel and tension shock absorber ………………………………………………….5005
DRIVE TRAIN
Drive motor and final drive transmission removal and installation ……………….6001
Drive motor and final drive transmission disassembly and assembly …………..6002
Swing reduction gear, removal and installation…………………………………………6003
Swing reduction gear, disassembly and assembly (CX210B – CX230B) ………6004
Swing reduction gear, disassembly and assembly (CX240B)……………………..6004
UNDERCARRIAGE HYDRAULICS
UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components ……………………………………….8000
Specifications, troubleshooting, checks and hydraulic pressure settings………8001
Hydraulic reservoir removal and installation ……………………………………………8002
Main and hydraulic pilot pumps, removal and installation …………………………8003
Main hydraulic control valve, removal and installation ………………………………8004
Attachment cylinders, removal and installation ………………………………………..8005
Hydraulic swivel, removal and installation ……………………………………………….8006
Pilot blocs, removal and installation ………………………………………………………..8007
Swing motor, removal and installation……………………………………………………..8008
Main hydraulic pump, disassembly and assembly …………………………………….8010
Main hydraulic pump, disassembly and assembly (CX210B NLC) ………………8010
Hand control levers, disassembly and assembly ………………………………………8013
Foot control levers, disassembly and assembly ………………………………………..8014
Caution valve, disassembly and assembly……………………………………………….8016
Swing motor, disassembly and assembly (CX210B – CX230B) …………………..8019
Swing motor, disassembly and assembly (CX240B)………………………………….8019
Hydraulic functions……………………………………………………………………………….8020
Hydraulic component functions………………………………………………………………8030
UPPERSTRUCTURE
Quick coupler……………………………………………………………………………………….. 9000
Upperstructure, turntable and counterweight…………………………………………….. 9002
Boom, dipper and bucket ……………………………………………………………………….. 9003
Seat, removal and installation…………………………………………………………………. 9004
Cab and cab equipment…………………………………………………………………………. 9005
Air conditioner functions and troubleshooting……………………………………………. 9006
Large size hydraulic schematics CX210B-CX230B …………………………………..Pocket
Large size hydraulic schematics CX240B………………………………………………..Pocket
Large size electrical schematics …………………………………………………………….Pocket
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GENERAL INFORMATION
Safety, general information and standard torque data ……………………………….1001
General specifications and special torque setting……………………………………..1002
ENGINE
Removal and installation of the engine ……………………………………………………2000
Radiator and oil-cooler………………………………………………………………………….2001
Engine specifications ………………………………………………………………………………… *
Disassembly and assembly of the engine…………………………………………………….. *
FUEL SYSTEM
Fuel tank …………………………………………………………………………………………….3001
Fuel engine system…………………………………………………………………………………… *
ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting………………………..4001
Electrical equipment and electrical circuit diagrams ………………………………….4020
UNDERCARRIAGE
Removal and installation of tracks ………………………………………………………….5001
Rollers ……………………………………………………………………………………………….5003
Sprocket ……………………………………………………………………………………………..5004
Idler wheel and tension shock absorber ………………………………………………….5005
DRIVE TRAIN
Drive motor and final drive transmission removal and installation ……………….6001
Drive motor and final drive transmission disassembly and assembly …………..6002
Swing reduction gear, removal and installation…………………………………………6003
Swing reduction gear, disassembly and assembly (CX210B – CX230B) ………6004
Swing reduction gear, disassembly and assembly (CX240B)……………………..6004
UNDERCARRIAGE HYDRAULICS
UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components ……………………………………….8000
Specifications, troubleshooting, checks and hydraulic pressure settings………8001
Hydraulic reservoir removal and installation ……………………………………………8002
Main and hydraulic pilot pumps, removal and installation …………………………8003
Main hydraulic control valve, removal and installation ………………………………8004
Attachment cylinders, removal and installation ………………………………………..8005
Hydraulic swivel, removal and installation ……………………………………………….8006
Pilot blocs, removal and installation ………………………………………………………..8007
Swing motor, removal and installation……………………………………………………..8008
Main hydraulic pump, disassembly and assembly …………………………………….8010
Main hydraulic pump, disassembly and assembly (CX210B NLC) ………………8010
Hand control levers, disassembly and assembly ………………………………………8013
Foot control levers, disassembly and assembly ………………………………………..8014
Caution valve, disassembly and assembly……………………………………………….8016
Swing motor, disassembly and assembly (CX210B – CX230B) …………………..8019
Swing motor, disassembly and assembly (CX240B)………………………………….8019
Hydraulic functions……………………………………………………………………………….8020
Hydraulic component functions………………………………………………………………8030
UPPERSTRUCTURE
Quick coupler……………………………………………………………………………………….. 9000
Upperstructure, turntable and counterweight…………………………………………….. 9002
Boom, dipper and bucket ……………………………………………………………………….. 9003
Seat, removal and installation…………………………………………………………………. 9004
Cab and cab equipment…………………………………………………………………………. 9005
Air conditioner functions and troubleshooting……………………………………………. 9006
Large size hydraulic schematics CX210B-CX230B …………………………………..Pocket
Large size hydraulic schematics CX240B………………………………………………..Pocket
Large size electrical schematics …………………………………………………………….Pocket
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Product Details :
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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