C27 and C32 Generator Sets Engines Disassembly and Assembly Workshop Manual

C27 and C32 Generator Sets Engines Disassembly and Assembly Workshop Manual

High resolution, searchable, printable PDF format  

Covers: C27 and C32 Generator Sets Engines  with serial numbers:

• DWB1-Up (Generator Set)
• SXC1-Up (Generator Set)
• MED1-Up (Power Module)
• WDR1-Up (Generator Set)

Pages: 108
Format: PDF
Compatibility: Windows/Mac/Tablet

Table of Contents :

Disassembly and Assembly Section
Engine - Remove ................................................... 4
Engine - Install ....................................................... 6
Fuel Priming Pump - Remove and Install .............. 9
Fuel Filter Base - Remove ................................... 10
Fuel Filter Base - Install ....................................... 10
Fuel Filter and Water Separator - Remove and
Install .................................................................... 11
Fuel Transfer Pump - Remove .............................. 12
Fuel Transfer Pump - Install .................................. 12
Electronic Unit Injector - Remove ......................... 13
Electronic Unit Injector - Install ............................. 14
Electronic Unit Injector Sleeve - Remove ............. 15
Electronic Unit Injector Sleeve - Install ................. 16
Turbocharger - Remove ........................................ 17
Turbocharger - Disassemble ................................ 17
Turbocharger - Assemble .................................... 18
Turbocharger - Install ............................................ 18
Exhaust Manifold - Remove and Install ............... 19
Inlet and Exhaust Valve Springs - Remove and
Install ................................................................... 20
Inlet and Exhaust Valves - Remove and Install .... 22
Inlet and Exhaust Valve Guides - Remove and
Install ................................................................... 23
Inlet and Exhaust Valve Seat Inserts - Remove and
Install ................................................................... 24
Engine Oil Filter Base - Remove .......................... 25
Engine Oil Filter Base - Disassemble ................... 26
Engine Oil Filter Base - Assemble ........................ 26
Engine Oil Filter Base - Install .............................. 27
Engine Oil Cooler - Remove ................................. 27
Engine Oil Cooler - Install ..................................... 28
Engine Oil Pump - Remove .................................. 28
Engine Oil Pump - Disassemble ........................... 29
Engine Oil Pump - Assemble ................................ 29
Engine Oil Pump - Install ...................................... 30
Water Pump - Remove ......................................... 31
Water Pump - Disassemble ................................. 31
Water Pump - Assemble ...................................... 32
Water Pump - Install ............................................. 33
Water Temperature Regulator Housing - Remove and
Install .................................................................. 33
Cooling System Package (Radiator, Aftercooler, Fuel
Cooler) - Remove ................................................ 35
Cooling System Package (Radiator, Aftercooler, Fuel
Cooler) - Install .................................................... 36
Aftercooler - Remove ........................................... 38
Aftercooler - Install ............................................... 40
Radiator Core - Remove ...................................... 42
Radiator Core - Install .......................................... 44
Engine Support (Front) - Remove and Install ....... 45
Gear Group (Rear) - Remove ............................... 46
Gear Group (Rear) - Install ................................... 48
Flywheel - Remove and Install ............................. 49
Crankshaft Rear Seal - Remove ........................... 50
Crankshaft Rear Seal - Install ............................... 50
Flywheel Housing - Remove and Install .............. 51
Vibration Damper and Pulley - Remove and Install
............................................................................. 53
Crankshaft Front Seal - Remove .......................... 54
Crankshaft Front Seal - Install .............................. 55
Gear Group (Front) - Remove .............................. 55
Gear Group (Front) - Install .................................. 56
Housing (Front) - Remove .................................... 57
Housing (Front) - Install ........................................ 58
Housing (Rear) - Remove ..................................... 60
Housing (Rear) - Install ......................................... 60
Valve Mechanism Cover - Remove and Install ..... 62
Valve Mechanism Cover Base - Remove and
Install ................................................................... 62
Rocker Arm and Shaft - Remove .......................... 63
Rocker Arm - Disassemble ................................... 64
Rocker Arm - Assemble ........................................ 64
Rocker Arm and Shaft - Install .............................. 65
Cylinder Head - Remove ...................................... 66
Cylinder Head - Install .......................................... 68
Camshaft - Remove .............................................. 71
Camshaft - Install .................................................. 73
Camshaft Bearings - Remove ............................... 76
Camshaft Bearings - Install ................................... 76
Engine Oil Pan - Remove and Install ................... 78
Cylinder Liner - Remove ....................................... 79
Cylinder Liner - Install ........................................... 79
Piston Cooling Jets - Remove and Install ............. 80
Pistons and Connecting Rods - Remove .............. 81
Pistons and Connecting Rods - Disassemble ....... 82
Pistons and Connecting Rods - Assemble ........... 82
Pistons and Connecting Rods - Install .................. 83
Connecting Rod Bearings - Remove .................... 84
Connecting Rod Bearings - Install ........................ 85
Crankshaft Main Bearings - Remove .................... 86
Crankshaft Main Bearings - Install ........................ 87
Crankshaft - Remove ............................................ 88
Crankshaft - Install ................................................ 90
Bearing Clearance - Check ................................... 92
Atmospheric Pressure Sensor - Remove and
Install ................................................................... 93
Camshaft Position Sensor - Remove and Install .. 93
Crankshaft Position Sensor - Remove and Install .. 94
Coolant Temperature Sensor - Remove and
Install ................................................................... 95
Engine Oil Pressure Sensor - Remove and Install
............................................................................. 96
Fuel Pressure Sensor - Remove and Install ......... 97
Fuel Temperature Sensor - Remove and Install ... 97
Turbocharger Outlet Pressure Sensor - Remove and
Install ................................................................... 98
Inlet Air Temperature Sensor - Remove and
Install ................................................................... 99
Belt Guard - Remove and Install ........................... 99
Fan Guard - Remove and Install ........................ 100
Fan - Remove and Install ................................... 101
Fan Drive - Remove and Install ......................... 102
Electronic Control Module - Remove and Install .. 103
Alternator - Remove and Install ......................... 104
Electric Starting Motor - Remove and Install ..... 105
Index Section
Index ................................................................... 106