C175-16 Generator Set Engine Disassembly and Assembly Workshop Service Manual

Disassembly and Assembly Section
Prelubrication Oil Pump – Remove and Install ……. 4
Electronic Control Module (Engine) – Remove and
Install …………………………………………………………… 5
Fuel Filter Housing – Remove …………………………… 6
Fuel Filter Housing – Install ………………………………. 7
Fuel Priming Pump – Remove and Install ………….. 7
Fuel Transfer Pump – Remove ………………………….. 8
Fuel Transfer Pump – Install ……………………………… 9
High Pressure Fuel Rails – Remove and Install …… 9
Flow Limiter – Remove and Install …………………… 12
Fuel Control Valve – Remove and Install ………….. 14
Fuel Pump (High Pressure) – Remove and Install .. 16
Air Cleaner – Remove and Install …………………….. 19
Turbocharger – Remove …………………………………. 20
Turbocharger – Install …………………………………….. 21
Aftercooler – Remove and Install ……………………. 22
Air Inlet Manifold – Remove and Install ……………. 25
Exhaust Elbow – Remove and Install ………………. 27
Exhaust Manifold – Remove and Install …………… 28
Water Temperature Control Valve – Remove …….. 29
Water Temperature Control Valve – Install ………… 31
Water Pump – Remove ………………………………….. 32
Water Pump – Disassemble …………………………… 33
Water Pump – Assemble ……………………………….. 35
Water Pump – Install ……………………………………… 38
Fuel and Auxiliary Water Pump Drive – Remove and
Install …………………………………………………………. 38
Auxiliary Water Pump – Remove …………………….. 41
Auxiliary Water Pump – Disassemble ………………. 42
Auxiliary Water Pump – Assemble ………………….. 43
Auxiliary Water Pump – Install ………………………… 45
Engine Oil Cooler – Remove …………………………… 46
Engine Oil Cooler – Disassemble ……………………. 47
Engine Oil Cooler – Assemble ………………………… 48
Engine Oil Cooler – Install ………………………………. 48
Engine Oil Pump – Remove ……………………………. 49
Engine Oil Pump – Disassemble ……………………… 52
Engine Oil Pump – Assemble ………………………….. 53
Engine Oil Pump – Install ……………………………….. 54
Engine Oil Filter Housing – Remove ………………… 56
Engine Oil Filter Housing – Install ……………………. 57
Engine Oil and Water Pump Drive – Remove ……. 57
Engine Oil and Water Pump Drive – Disassemble .. 58
Engine Oil and Water Pump Drive – Assemble ….. 59
Engine Oil and Water Pump Drive – Install ……….. 59
Engine Oil Screen – Remove and Install ………….. 60
Engine Oil Pan – Remove ……………………………… 61
Engine Oil Pan – Disassemble ………………………… 63
Engine Oil Pan – Assemble …………………………….. 64
Engine Oil Pan – Install …………………………………. 64
Crankcase Breather – Remove and Install ……….. 66
Valve Cover – Remove and Install …………………… 67
Rocker Shaft and Push Rods – Remove ………….. 68
Rocker Shaft – Disassemble ………………………….. 68
Rocker Shaft – Assemble ………………………………. 69
Rocker Shaft and Push Rods – Install ……………… 70
Valve Lifter – Remove ……………………………………. 70

Valve Lifter – Disassemble ……………………………… 71
Valve Lifter – A
ssemble ………………………………….. 71
Valve Lifter – Install ……………………………………….. 72
Electronic Unit Injector – Remove ……………………. 73
Electronic Unit
Injector – Install ……………………….. 74
Electronic Unit Injector Sleeve – Remove …………. 75
Electronic Unit Injector Sleeve – Install …………….. 76
Cylinder Head – R
emove ……………………………….. 77
Cylinder Head – Install …………………………………… 79
Inlet and Exhaust Valve Springs – Remove and
Install …………………………………………………………. 80
Inlet and Exhaust Valves – Remove and Install …. 82
Inlet and Exhaust Valve Guides – Remove and
Install …………………………………………………………. 84
Inlet and Exhaust Valve Seat Inserts – Remove and
Install …………………………………………………………. 85
Inlet Valve Seal
s – Remove and Install …………….. 85
Front Drive Housing – Remove and Install ……….. 88
Vibration Damper – Remove and Install …………… 90
Crankshaft Front
Seal – Remove …………………….. 91
Crankshaft Front Seal – Install ………………………… 92
Flywheel – Remove and Install ……………………….. 92
Crankshaft Rear S
eal – Remove ……………………… 94
Crankshaft Rear Seal – Install …………………………. 95
Flywheel Housing – Remove …………………………… 95
Flywheel Housing Install
………………………………. 97
Idler Gears (Front) – Remove and Install ………… 100
Gear Group (Rear) – Remove ……………………….. 101
Gear Group (Rear) Install
…………………………… 102
Piston Cooling Jets – Remove and Install ……….. 103
Bearing Clearance – Check …………………………… 104
Connecting Rod Bear
ings – Remove and Install
………………………………………………………………… 105
Crankshaft Main Bearings – Remove ……………… 107
Crankshaft Main Bea
rings – Install …………………. 109
Pistons, Liners, and Connecting Rods Remove
…………………………………………………….. 111
Pistons and Connec
ting Rods – Disassemble …… 112
Pistons and Connecting Rods – Assemble ………. 113
Pistons, Liners, and Connecting Rods – Install …. 115
Camshaft – Remove ……………………………………… 11
7
Camshaft Bearings – Remove ………………………… 119
Camshaft Bearings – Install …………………………… 120
Camshaft – Install ………………………………………… 12
2
Crankshaft – Remove …………………………………… 124
Crankshaft – Install ………………………………………. 126
Index Section
Index …………………………………………………………. 129