C175-16 Generator Set Engine Disassembly and Assembly Workshop Service Manual

Disassembly and Assembly Section
Prelubrication Oil Pump - Remove and Install ....... 4
Electronic Control Module (Engine) - Remove and
Install ..................................................................... 5
Fuel Filter Housing - Remove ................................. 6
Fuel Filter Housing - Install ..................................... 7
Fuel Priming Pump - Remove and Install .............. 7
Fuel Transfer Pump - Remove ................................ 8
Fuel Transfer Pump - Install .................................... 9
High Pressure Fuel Rails - Remove and Install ...... 9
Flow Limiter - Remove and Install ........................ 12
Fuel Control Valve - Remove and Install .............. 14
Fuel Pump (High Pressure) - Remove and Install .. 16
Air Cleaner - Remove and Install .......................... 19
Turbocharger - Remove ........................................ 20
Turbocharger - Install ............................................ 21
Aftercooler - Remove and Install ......................... 22
Air Inlet Manifold - Remove and Install ................ 25
Exhaust Elbow - Remove and Install ................... 27
Exhaust Manifold - Remove and Install ............... 28
Water Temperature Control Valve - Remove ........ 29
Water Temperature Control Valve - Install ............ 31
Water Pump - Remove ......................................... 32
Water Pump - Disassemble ................................. 33
Water Pump - Assemble ...................................... 35
Water Pump - Install ............................................. 38
Fuel and Auxiliary Water Pump Drive - Remove and
Install ................................................................... 38
Auxiliary Water Pump - Remove .......................... 41
Auxiliary Water Pump - Disassemble ................... 42
Auxiliary Water Pump - Assemble ....................... 43
Auxiliary Water Pump - Install .............................. 45
Engine Oil Cooler - Remove ................................. 46
Engine Oil Cooler - Disassemble ......................... 47
Engine Oil Cooler - Assemble .............................. 48
Engine Oil Cooler - Install ..................................... 48
Engine Oil Pump - Remove .................................. 49
Engine Oil Pump - Disassemble ........................... 52
Engine Oil Pump - Assemble ................................ 53
Engine Oil Pump - Install ...................................... 54
Engine Oil Filter Housing - Remove ..................... 56
Engine Oil Filter Housing - Install ......................... 57
Engine Oil and Water Pump Drive - Remove ....... 57
Engine Oil and Water Pump Drive - Disassemble .. 58
Engine Oil and Water Pump Drive - Assemble ..... 59
Engine Oil and Water Pump Drive - Install ........... 59
Engine Oil Screen - Remove and Install .............. 60
Engine Oil Pan - Remove .................................... 61
Engine Oil Pan - Disassemble .............................. 63
Engine Oil Pan - Assemble ................................... 64
Engine Oil Pan - Install ........................................ 64
Crankcase Breather - Remove and Install ........... 66
Valve Cover - Remove and Install ........................ 67
Rocker Shaft and Push Rods - Remove .............. 68
Rocker Shaft - Disassemble ................................ 68
Rocker Shaft - Assemble ..................................... 69
Rocker Shaft and Push Rods - Install .................. 70
Valve Lifter - Remove ........................................... 70

Valve Lifter - Disassemble .................................... 71
Valve Lifter - A
ssemble ......................................... 71
Valve Lifter - Install ............................................... 72
Electronic Unit Injector - Remove ......................... 73
Electronic Unit
Injector - Install ............................. 74
Electronic Unit Injector Sleeve - Remove ............. 75
Electronic Unit Injector Sleeve - Install ................. 76
Cylinder Head - R
emove ...................................... 77
Cylinder Head - Install .......................................... 79
Inlet and Exhaust Valve Springs - Remove and
Install ................................................................... 80
Inlet and Exhaust Valves - Remove and Install .... 82
Inlet and Exhaust Valve Guides - Remove and
Install ................................................................... 84
Inlet and Exhaust Valve Seat Inserts - Remove and
Install ................................................................... 85
Inlet Valve Seal
s - Remove and Install ................. 85
Front Drive Housing - Remove and Install ........... 88
Vibration Damper - Remove and Install ............... 90
Crankshaft Front
Seal - Remove .......................... 91
Crankshaft Front Seal - Install .............................. 92
Flywheel - Remove and Install ............................. 92
Crankshaft Rear S
eal - Remove ........................... 94
Crankshaft Rear Seal - Install ............................... 95
Flywheel Housing - Remove ................................. 95
Flywheel Housing Install
..................................... 97
Idler Gears (Front) - Remove and Install ............ 100
Gear Group (Rear) - Remove ............................. 101
Gear Group (Rear) Install
................................. 102
Piston Cooling Jets - Remove and Install ........... 103
Bearing Clearance - Check ................................. 104
Connecting Rod Bear
ings - Remove and Install
........................................................................... 105
Crankshaft Main Bearings - Remove .................. 107
Crankshaft Main Bea
rings - Install ...................... 109
Pistons, Liners, and Connecting Rods Remove
.............................................................. 111
Pistons and Connec
ting Rods - Disassemble ...... 112
Pistons and Connecting Rods - Assemble .......... 113
Pistons, Liners, and Connecting Rods - Install .... 115
Camshaft - Remove ............................................. 11
7
Camshaft Bearings - Remove .............................. 119
Camshaft Bearings - Install ................................. 120
Camshaft - Install ................................................ 12
2
Crankshaft - Remove .......................................... 124
Crankshaft - Install .............................................. 126
Index Section
Index ................................................................... 129