ALGEMENE INFORMATIE ................................................ ...................... 1
Toepassingsgebied en gebruik van deze handleiding ............................................ ........ 3
ALGEMENE BESCHRIJVING ................................................ ...................... 3
Elektronisch motorcontrolesysteem ......................................... 4
Motor remkracht ............................................... ..................... 7
Algemene specificaties en motorbeelden ............................. 7
Motormodel en serienummer ............................................. .. 13
Uitlaatgasrecirculatie (EGR) -systeem ............................... 15
Veiligheidsinstructies en voorzorgsmaatregelen .................................... 19
Engels naar metrische conversie .............................................. ...... 28
Decimale en metrische equivalenten .............................................. .. 29
Koppelspecificaties ................................................ ................... 31
1
1.1 Cilinderkopklep .............................................. ........................ 1-3
1.2 Cilinderkop ............................................... ..................................... 1-4
1.3 Cilinderblok ............................................... ................................... 1-22
1.4 EGR-cilinderkop en blok ............................................ ......... 1-44
1.5 EGR Voor- en achterliftbeugels ....................................... 1-47
1.6 Motorrem ............................................... ....................................... 1-49
1.7 Voorradiale afdichting .............................................. ............................... 1-56
1.8 Achterradiale afdichting .............................................. ................................. 1-60
1.9 Krukas Seal Wear Mouw ............................................. ....... 1-63
1.10 Krukas Montage ............................................... ...................... 1-68
1.11 Voorklepbehuizing .............................................. ....................... 1-91
1.12 Krukas Trillingsdemper .............................................. ...... 1-93
1.13 Vliegwiel ................................................ .............................................. 1-95
1.14 Ring Gear ............................................... .............................................. 1-104
1.15 Pilootlager ............................................... ....................................... 1-108
1.16 Motor Stuurgereedschap .............................................. ......................... 1-112
1.17 vliegwielbehuizing ............................................... ............................. 1-114
1.18 Piston, zuigerveren en drijfstang ............................... 1-116
1,19 EGR Piston, zuigerveren en drijfstang ...................... 1-140
1.20 AFSLUITERS ................................................ .................................................. .. 1-143
1.21 EGR VALVES ............................................... ............................................ 1-162
1.22 TUIMELAAR ............................................... .......................................... 1-167
1.23 nokkenas NOKKENASPOSITIESENSOR .............................. 1-171
1,24 EGR CAMSHAFT ............................................... ...................................... 1-181
1.Een AANVULLENDE ............................................. ..................... 1-183
2 Fuelsystem
2.1
Injector PUMP ............................................... ............................ 2-3
2.2 EGR injector PUMP ............................................. ..................... 2-15
2.3 brandstof onder hoge druk LINE EN OVERDRACHT TUBE ......................... 2-16
2.4 FUEL SPUITSTUK .............................................. ........................ 2-26
2,5 EGR FUEL SPUITSTUK ............................................. ................ 2-34
2.6 beschermhoes ............................................... ............................ 2-35
2.7 DDEC-ELEKTRONISCHE CENTRALE ............................................ ....... 2-39
2.8 Stookolie .............................................. ........................ 2-44
2.9 Brandstoffilter ............................................... ............................................ 2-47
2.10 Brandstoffilterbehuizing .............................................. ........................... 2-50
2.11 BRANDSTOFFILTER BRACKET .............................................. ........................... 2-54
2.12 brandstofpomp ............................................... .............................................. 2-57
2.13 FUEL POMPAANDRIJVING .............................................. ................................... 2-61
2.14 BRANDSTOFSYSTEEM INSPECTIE .............................................. ................... 2-65
2.A Aanvullende informatie ............................................. ..................... 2-73
3
Smeersysteem
3.1 Smeersysteem Beschrijving .............................................. .. 3-3
3.2 Oliepan ............................................... .................................................. .. 3-5
3.3 PISTON OIL sproeimondstuk (S) .......................................... .................. 3-11
3.4 CAMSHAFT SMEREN SPUITTOESTEL .............................................. ..... 3-17
3,5 oliepomp SUMP PIPE ............................................ ....................... 3-19
3.6 OLIEFILTER ............................................... ............................................... 3-27
3.7 oliewarmtewisselaar / FILTERHUIS .......................................... 3 -29
3.8 oliedruk / TEMPERATUURSENSOR ........................................... 3 -34
3.A Aanvullende informatie ............................................... ..................... 3-37
4 Koelsysteem
4.1 Koelsysteem ............................................... .................................. 4-3
4.2 KOELVLOEISTOFPOMP ............................................... ..................................... 4-7
4.3 EGR KOELVLOEISTOFPOMP .............................................. .............................. 4-18
4.4 FRONT rondsel en TENSIONER SUPPORT ........................................ 4-19
4.5 THERMOSTAAT ................................................ ......................................... 4-22
4.6 EGR-thermostaatbehuizing .............................................. ................ 4-27
4.7 Koelmiddeltemperatuursensor .............................................. ...... 4-29
4.A Aanvullende informatie ............................................. ..................... 4-31
5
Brandstof, smeerolie en koelvloeistof
5.1 Brandstof ................................................ .................................................. ... 5-3
5.2 Smeerolie ............................................... ................................... 5-5
5.3 Koelmiddel ................................................ ................................................ 5- 7
5. Een aanvullende informatie ............................................. ..................... 5-13
6 Air-inlaatsysteem
6.1
INLAATSPRUITSTUK ................................................ ................................. 6-3
6.2 Laaddruk / temperatuursensor ................................. 6-5
6.3 Turbocharger ................................................ ................................... 6-6
6.Een aanvullende informatie ............................................. ..................... 6-17
7 Uitlaatsysteem
7.1 Uitlaatspruitstuk ............................................... .............................. 7-3
7.2 Uitlaatrem Assemblage .............................................. ................. 7-6
7.3 EGR Uitlaatspruitstuk .............................................. ...................... 7-14
7.4 EGR-koeler en koeler ondersteuningsbeugel ............................ 7-26
7.5 EGR-regelklep, gasuitlaatpijp en gasmixer .......... 7-47
7.6 EPV (elektronische proportionele klep) en WABCO®-lucht
Magneetventiel ................................................ ................................... 7-54
7.7 Hengst ontluchtingsfilter .............................................. ................... 7-58
7.Een aanvullende informatie ............................................. ..................... 7-67
8 elektrische apparatuur
8.1 Aandrijfriemen ............................................... ........................................... 8-3
8.Een aanvullende informatie ............................................... ..................... 8-15
9 Powertake-off
9.1 Power Take-off (Fepto) ...................................... 9- 3
9.2 Power Take-off Achtermotor (Repto) ........................................ 9-7
10 speciale uitrusting
10.1 Luchtcompressor Flens .............................................. ................... 10-3
10.2 Luchtcompressor ............................................... ................................. 10-5
10.Een aanvullende informatie ............................................... ..................... 10-11
11 Bediening en verificatie
11.1 Voorbereiding voor een eerste keer Start ........................................... 11-3
11.2 De motor starten .............................................. .......................... 11-8
11.3 De motor uitvoeren .............................................. ........................... 11-11
11.4 Stoppen van de motor .............................................. .......................... 11-13
12 Motor Tune-up
12.1 Verkleppencontrole .............................................. .......................... 12-3
12.2 Aanpassingsklep Wash .............................................. ........................ 12-9
13 Preventief onderhoud
13.1 Geplande intervallen ............................................... ....................... 13-3
14 Motoropslag
14.1 Motor voorbereiden voor opslag ............................................... ..... 14-3
15 Problemen met de elektronische motorregeling oplossen
SYSTEEM
15.1 Elektronisch motorcontrolesysteem ......................................... 15-3
16 Algemeen mechanisch probleemoplossing
16.1 Mechanische probleemoplossing ............................................... ..... 16-3
17 Lage vermogen
17.1 Factoren die van invloed zijn op wielpaardje .............................. 17-3
17.2 Interview met lage pk .............................................. ........... 17-6
17.3 beluchte brandstof ............................................... ...................................... 17-13
17.4 Beperkte luchtreinigerelement ............................................. .. 17-15
17.5 Beperkte of gebarsten lading luchtkoeler of lekken
INLAATSPRUITSTUK ................................................ ................................. 17-16
17.6 Defect uitlaatsysteem .............................................. .................... 17-18
17.7 Hoge inlaatluchttemperatuur ............................................. ............. 17-20
17.8 Verificatie van vermogen met chassisdynamometer ........... 17-22
INHOUDSOPGAVE ................................................. ................................................
Index-1
