Cummins ISX CM870 Common Approach Control System Official Diagnostic Manual

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Dit is de VOLLEDIGE ambtenaar Handleiding voor diagnosehandboek voor het Cummins Control System.

Deze handleiding bevat gedetailleerde diagnostische informatie, service en reparatie informatie, technische specificaties, service codes, waarneembare symptomen voor John Deere tractoren.

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INHOUD:

DOCUMENTINHOUD: ....................................... 2
Inhoud: ................................................... 3
DATALOGGING MET BEHULP VAN DE BESCHIKBARE TECHNISCHE HULPMIDDELEN (CALTERM en NGET) ..... 7
PROBLEEMOPLOSSING EN DIAGNOSE PARAMETER GUIDE...................10
CM870 BESTURINGSSYSTEMEN 2002
Lijst van kritieke parameters: .......................................... 13
1. Lijst van essentiële parameters van de missie ................ 13
A/D-sensoren: ............................................................ 14
2. Omgevingsluchtdruk/Inlaatdruk Van De Compressor ............................ 14
3. Compressorinlaattemperatuur/Omgevingsluchttemperatuur .............14
4. Uitlaatdruk Sensor ............................................................................... 14
5. EGR Orifice Temperatuur (EGR Terugkeertemperatuur) .......................... 14
6. EGR Valve Position Sensor...............................................................................14
7. EGR Delta Pressure Sensor..............................................................................14
8. Druk druk sensor/boost druk ................................................. 15
9. Lading Temperatuur Sensor/Inlaatspruitstuk Temperatuur .............15
10. Turbocharger VG Actuator ........................................................................... 15
11. Turbolader Snelheidsverwerking ......................................................... 15
12. Koelvloeistofsensor .........................................................................15
13. Coolant Level Sensor ..................................................................................... 15
14. Olie Temperatuur Sensor .................................................................................. 16
15. Olie Druk Sensor ........................................................................................... 16
HPI-TP brandstofsystemen A/D sensoren: ..................................... 16
16. Brandstofspoordruk Sensor.......................................................16
17. Brandstoftemperatuur Sensor.......................................................16
18. EPS (Engine Position/Engine Speed) Sensors .................... 16
Virtuele sensoren: ..................................................................... 17
19. Schatting EGR Fractie ................................................................ 17
20. Charge Flow Estimation ................................................................. 17
21. Schatting Uitlaattemperatuur ................................................ 17
22. Schatting Uitlaatdruk ......................................................... 17
23. Schatting Van De Temperatuur Van De Compressoruitlaat .......................... 18
24. Schatting Van De Inlaatdichtheid Van De Compressor ......................................... 18
25. Delta Pressure Estimation ......................................................... 18
26. EGR Delta Pressure Autozero.............................................................................................................. 18
27. Ambient Parameters Estimation...................................................................................................................... 19
28. Raming van de temperatuur........................................................................... 19
29. IMT prediction /IMT Lead-Lag Compensatie................................ 19
30. EGR Return Temperature Lood-Lag Compensatie............ 19
31. Laad de temperatuurraming.............................................................................................. 20
32. Laad de druk schat.................................................................................................. 20
33. Turbo Speed Estimation.................................................................................................. 20
Emissie Features:.............................................................................. 21
34. Torque Manager (TQM).................................................................................. 21
35. Torque Parameter Bepaling (TQP).... 21
36. Net Torque Estimation............................................................................ 22
37. Pump Torque Estimation...................................................................................... 22
38. Brandstofmanager (CBM)........................................................................................................ 22
39. Verbranding Parameter Bepaling (CBP)........ 22
40. Verbrandingsreferentie (CBR).......................................................................... 23
41. Compensatie voor buiten-Nominale Verbrandingsomstandigheden (CBO)... 25
42. Exploitatie Limit Management (CBL)................................................ 25
43. Charge Manager (CHM)................................................................................................ 26
44. Charge Parameter Bepaling (CHP).... 26
45.Charge Limit Management 26
46. Bepaal de fouten van het Charge Systeem (CSE)....................................... 26
47. Emissions Manager (EMM)................................................................ 26
48. Emissiereferentie (EMR)........................................................................ 27
49. Compensatie voor buitenNominale Emissievoorwaarden (EMO)... 27
50. Condensatie Protection AECD............................................................ 28
51.Air Handling System Protection AECD.................................... 28
52. Extreme Ambient Overheat AECD..................................................................... 28
53. White Smoke /Misfire AECD........................................................... 28
54. Uitgebreide Idle /PTO AECD................................................................ 28
55. General Motor Protection AECD..................................................................................... 29
56. Motor Starting /warming-up AECD........................................................................... 29
57. Laad de systeemmotorbescherming.......................................................................................... 29
58.EGR Systeem Monitor (CHH)................................................................................................................................... 29
59. EGR Valve Position Command.................................................................. 30
60. EGR Valve Position Autozero........................................................................ 30
61. VG Turbocharger Duty Cycle Command.................................... 30
62. VG Air Shutoff Valve Controls........................................................................................... 30
Performance Diagnostics:.................................................................................... 31
63. Charge Flow Derates [Charge Limit Manager (CHL)]... 31
64. Zuurstof /Brandstofcontrole (OFC) Brandstofgrens.......................................................................... 31
65. Temperatuur van de uitlaat (Texh) Brandstofgrens......................................................... 31
66. Chi Bepaling............................................................................................... 31
67. Altitude Performance............................................................................................................ 32
68. EGR On Conditions.................................................................................................................... 32
69. EGR Off Conditions.............................................................................................................................................................................. 32
70. EGR Valve Controller........................................................................................................ 32
71. VGT Pneumatic Controller........................................................................... 32
EGR Motor Diagnostics... 33
EGR Delta P Sensor Diagnostics... 33
Directeur van de Torque Derates... 33
75. EGR Valve en VGT Gedrag.................................................................... 34
76. Motorremprestaties................................................................................................................ 34
77. Clutch Engagement Performance... 34
78. Motor Lug Up /Lug Down....................................................... 34
79. Torque Response........................................................................................................... 35
80. Gecombineerde Controller Performance Tijdens Gear Shifts....... 35
81, koelmiddel en IMT Advance Control... 35
82. PTO Response....................................................................................................................... 35
83. Snap Throttle Response (HSG/LSG Stationary).................... 36
84. Start-up motor.................................................................................................................................. 36
85. Lage onbelaste stabiliteit, stationair................................................................................................. 36
86. PTO Pump-Off.......................................................................................................................................... 36
87. Trottle Characterisatie................................................................................ 37
88. Snap Throttle Response (HSG, Bobtail)........................ 37
Controle van de gassen, Bobtail... 37
90. Idle In Gear, Bobtail............................................................................................................... 37
91. Gear Ratio Validation...................................................................................................................................... 37
92. Cruise Control Base Functionaliteit...................................................... 38
93. Road Speed Governor Base Functionality.................................................. 38
94. Cruise Control Auto Resume.................................................................... 38
De verkeersleiding met motorremmen... 38
96. Cruise Control Overshoot...................................................................................................................... 38
97. Road Speed Governor Overshoot............................................................ 39
98. Reverse ESP /Take-Off ESP......................................................................................... 39
99, hoge stilstaande stabiliteit, geladen aanhanger... 39
Trottle Control /Stabiliteit, Laad Trailer.................................................. 39
101. Idle In Gear, Laad Trailer............................................................ 39
102. Sensor Karakterisering................................................................................................... 40
103. Karakterisering... 41
104. OFC en Texh Fuel Limits.................................................................................................................. 41
105. Dyno Performance Monitor... 42
Functies van de toepassing: ………………………………………………… 43
106. NDOT Gouverneur.............................................................................................................................. 43
107. Alle Speed Governor (ASG)........................................................................................ 43
108. High Idle Governor (HSG)............................................................................ 43
109. Lage Idle Governor (LSG).................................................................................................... 43
110. Gas Governor (Min/Max)............................................................................................ 43
111. Power Take-Off Governor (PTO)............................................................................... 44
112. Road Speed Governor (RSG).............................................................................. 44
113. Cruise Control Governor (CC) .................................................... 44
114. SOI timing controle..........................................................................44
115. SOI Timing Control-SOI Advance ......................................... 44
116. Starten van de motor/Cranking ......................................................... 45
117. Motor Brake Manager...................................................................45
118. Motorventilatorcontrole ........................................................................ 45
119. Alfa-bepaling ..................................................................... 45
120. Geluidscontrole-Snelheid Deraten ................................................. 45
121. Slim koppel (ST Rating) ............................................................. 46
122. Snelheidscontroles op basis van belasting (LBSC) .......................................... 46
123. CORS Centinel .................................................................................. 48
124. Geautomatiseerde transmissies ........................................................ 48
125. Bedieningsorganen van de aandrijflijn ...................................................................... 48
126. Beveiliging van de aandrijflijn ................................................................... 49
127. Limp Home-modus ........................................................................... 49
128. Out Of Gear Protection .................................................................. 49
129. Beveiliging vistuig ................................................................... 49
130. Starter vergrendeling ................................................................................ 49
131. Besturing van het gasklepsysteem op afstand ..................................................... 50
132. PTO-Controles......................................................................50
133. Niet-actief afsluiten ................................................................................. 50
134. Turbotransportband ................................................................................ 50
135. Etherstart-inspuiting ............................................................ 50
Technische kenmerken: .............................................. 51
136. Overrides van gebruiker ..................................................... 51
137. Conversie Van Het Koppel Naar Brandstof ......................................... 51
138. Keyon Pressure Check Diagnostics........................... 51
139. Algemene Motorbescherming (EPF) ................................ 51
140. In-Range Diagnostics.....................................................54
141. ECM-parameters ........................................................ 54
HPI-TP-brandstofsysteem: ................................................................ 55
142. Brandstofsysteeminterface (FSI) ......................................... 55
143. Motortoerental-verwerking (EPS) ............................. 55
144. Brandstofdrukcompensatie (PCC) .......................... 55
145. Compensatie brandstoftemperatuur (FTC/TTC) ......... 55
146. Boost Pressure Compensation (BPC) ........................ 55
147. Solid Fuel Height Determination (SFH) .................... 56
148. Geschatte klepvertraging (EVD) ...................................... 56
149. Conversie van stroom naar tijd (FTT) ............................. 56
150. Cilinder cut-out diagnose (CTS) ......................... 56
151. Cilinder Balancing Diagnostics (CBD) .................. 57
152. Brandstofdrukdiagnostiek (FPD) ............................. 57
153. Brandstofcontroles (FSO)-bedieningsorganen ....................................... 57
154. Foutafhandelingsroutine brandstofsysteem (FDH) .................. 57
155. CBD/ESP gebaseerd onbedoeld Fueling Diagnostics (CUFD) ...... 58
Legacyinformatie..................................................................59
156. Hard starten/opstarten en overshoot ................. 59
157. Koude start ..................................................................... 59
158. Koppeling Aansluiting/Niet-actief Overschieten ..................... 59
159. Gaspedaal Control-Min/Max (Automotive Governor) ................. 59
160. Throttle Control-All Speed (VS) Gouverneur .................. 60
161. Cruise Control/Road Speed/Geardown Governor Behavior.........60
162. Cruise Control Met Motor Brakes.......................60
163. Cruise Control Met AutoResume ........................ 61
164. Motorremmen ............................................................. 61
165. Low Power-Road Speed Governor.....................61
166. Low Power-Geardown Protection ...................... 61
167. Low Power-Boost Response Test ....................... 62
168. Throttle characterization/idle validatieteschakelaars ..................... 62
169. Laag Niet-stationair Stabiel/Ruw Inactief .............................. 62
170. PTO-respons/Stabiliteit..........................................63
171. Geen belasting wrijving/licht load throttle control .... 63
172. Turbo-piekcondities ................................................. 63
173. ESP-prestaties (Hill Climbing) .................................. 63
174. VSS Anti-Tampering .......................................................... 64
175. Versnelling Geluidscontrole ........................................... 64
176. Koude Temperatuur Stuk/IMT SOI Advance Control (White Smoke) .......... 64
177. Road Speed Governor/Cruise Control Hiccup/Miss ............... 64
178. Hoge snelheid Gouverneur-stabiliteit .................. 65
179. Struikelen Tijdens Snelle Accel .................. 65
180. Omgevingsluchtdruksensor-Poor Engine Performance....65
181. Stationaire Test-Remactivering Vertraging ............... 65
182. Activering ventilatoraandrijving ...................................................... 65
183. ECM Reis Informatie/Brandstofverbruik Nauwkeurigheid ......... 66
184. Berekening van datalinkkoppel ............... 66
185. Geïntegreerde Centinel (CORS) ................... 66
186. Starter vergrendeling ......................................... 66
187. Ventilatorbesturing ................................................ 66
188. Anti-Theft .................................................. 66
189. Regulateur van de cabine van de cabine .................... 66
190. Beloning van de bestuurder ......................................... 67
191. FSSC: Cilinder Cut-Out..........................67
192. Bescherming Van De aandrijflijn .......................... 68
193. Smart Road Speed Gouverneur ............ 68
194. J1939 Apparaten/Eaton Autoshift ..... 68
195. Snelweg Cruise Strategy Data Collection..........68
196. Logboekregistratie van de dienstcyclus van de route ............................. 69
CM870 ENGINEERING STATES.......................................70
CM870 FAULT CODE LIST................................................84
CM870 CONTROLESYSTEEM DIAGRAMS.........................90
METEN VAN DE KLANT/BESTUURDER ........................................105
OPMERKINGEN ............................................................................ 113

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