New Holland WE190 WE210 WE210 WE210 WE230 WE230 WE230 Industrielle Bagger Bagger Offizielle Workshop-Service-Reparatur Technisches Handbuch
New Holland WE190 WE210 WE210 WE210 WE230 WE230 WE230 Industrielle Bagger Bagger Offizielle Workshop-Service-Reparatur Technisches Handbuch
Die besten PDF-Handbücher online umfassen: Lesezeichen + durchsuchbarer Text + Index = schnelle Navigation und beste Organisation!
Dies ist das Kompletter Beamter Service-Reparaturhandbuch für den neuen Holland-Radbagger.
Dieses Handbuch enthält tiefe Informationen über die Aufrechterhaltung, Montage, Demontage und Wartung Ihres neuen Hollands.
Diese PDF-Datei ist ein Lesezeichen und durchsuchbar, um das zu machen, was Sie leicht finden müssen.
Modelle und Serien:
Alle Jahre und Serien sind abgedeckt
Abschnitt 01 - Sicherheitsvorkehrungen
1. EINLEITUNG ............................................... .................................................. ....................................... 2.
1.1 Bestimmte Verwendung ............................................... .................................................. ........................... 2.
2. Allgemeine Sicherheitshinweise ............................................. .................................................. ......... 3
3. Anweisungen verwenden .............................................. .................................................. ................................. 12.
3.1 Pegel der an den Bediener übertragenen Vibrationen .......................................... .......... 13.
3.2 Geräuschpegel ............................................... .................................................. ............................... 14.
3.3 Reisen auf öffentlichen Straßen ............................................. .................................................. .. fünfzehn
Abschnitt 02 - Steuerungen und Instrumente
1. Schalter und Push-Tasten ........................................... .................................................. .............. 1.
2. Bedienelemente und Pedale ............................................. .................................................. ......................... 11.
3. Multifunktionsanzeige ............................................ .................................................. ..................... 18.
Abschnitt 03 - Technische Daten
1. Hauptkomponenten .............................................. .................................................. ................................ 1.
1.1 2-teiliger Auslegeraufsatz (we190) ......................................... ................................................ 1
1.2 2-teiliger Auslegerbefestigung (WE210 - WE230) ......................................... ..................................... 2.
1.3 Monoboom-Anhang (WE190 - WE210 - WE230) .......................................... ....................... 3
1.4 Handhabungsanhang (WE210 Industrial - WE230 Industrial) .......................................... .......... 4.
2. Abmessungen - Betriebsgewichte ............................................ .................................................. ..... 5.
2.1 WE190-Modelle ............................................... .................................................. ............................... 5.
2.2 WE210-Modelle ............................................... .................................................. ............................... 9.
2.3 WE230-Modelle ............................................... .................................................. ............................. 13.
2.4 WE210 Industriemodelle .............................................. .................................................. .............. 17.
2.5 WE230 Industriemodelle .............................................. .................................................. .............. 18.
3. Tragleistung .............................................. .................................................. ....................... 19.
3.1 WE190-Modelle ............................................... .................................................. ............................. 19.
3.2 WE210-Modelle ............................................... .................................................. ............................. 23.
3.3 WE230-Modelle ............................................... .................................................. ............................. 27.
3.4 WE210 Industriemodelle .............................................. .................................................. .............. 31.
3.5 WE230 Industriemodelle .............................................. .................................................. .............. 32.
4. Hebekapazitäten .............................................. .................................................. .............................. 33.
4.1 WE190-Modelle ............................................... .................................................. ............................. 33.
4.2 WE210-Modelle ............................................... .................................................. ............................. 35.
4.3 WE230-Modelle ............................................... .................................................. ............................. 37.
4.4 WE210 Industriemodelle .............................................. .................................................. .............. 39.
4.5 WE230 Industriemodelle .............................................. .................................................. .............. 40.
5. Hydraulisches System .............................................. .................................................. ............................. 41.
5.1 Pumpen ................................................ .................................................. ........................................... 41.
6. Schwenk ............................................... .................................................. ................................................ 42.
6.1 Schwenkgetriebe ............................................... .................................................. ..................... 42.
7. Reisen ............................................... .................................................. .................................................. . 43.
7.1 Reifen ................................................ .................................................. ............................................ 44.
8. Bremsen ............................................... .................................................. .................................................. 44.
9. Lenkung ............................................... .................................................. ............................................... 44.
10. Elektrisches System .............................................. .................................................. ............................ 45.
11. Eimer ............................................... .................................................. ................................................ 45.
11.1 Eimer - WE190 .............................................. .................................................. .......................... 45.
11.2 Eimer - WE210 .............................................. .................................................. .......................... 45.
11.3 Eimer - WE230 .............................................. .................................................. .......................... 45.
12. Anzugsdrehmomente .............................................. .................................................. ......................... 46.
13. Kraftstoffsystem .............................................. .................................................. ......................................... 46.
14. Motor ............................................... .................................................. .................................................. . 46.
15. Bereitstellung der Zusammenfassungskarte ............................................. .................................................. ............. 47.
Abschnitt 04 - Oberstruktur
1. Hauptkomponenten .............................................. .................................................. ................................ 1.
2. Schwinglager .............................................. .................................................. .................................. 3
3. Schwenkgetriebe .............................................. .................................................. ............................... 10.
3.1 Technische Daten ............................................... .................................................. ...... 10.
3.2 Entfernung und Installation .............................................. .................................................. ..... 14.
3.3 Demontage und Montage .............................................. .................................................. .... 17.
3.4 Spezielle Werkzeuge ............................................... .................................................. ............................. 45.
3.5 Fehlerbehebung ................................................ .................................................. .................... 49.
4. Multi-Cooler ............................................... .................................................. ........................................ 51.
4.1 Technische Daten ............................................... .................................................. ...... 52.
4.2 Entfernung und Installation Expansionstank ............................................ ......................... 54.
4.3 Kühlmittelebene, Aufladung und Änderung ......................................... ........................................... 55.
4.4 Entfernung und Installation von Lüfter und Hydraulikmotor ........................................... . 57.
5. Hydraulische Pumpen .............................................. .................................................. ................................ 60.
6. Schalldämpfer ............................................... .................................................. ................................................ 61.
7. Hydraulischer Öltank ............................................. .................................................. ............................. 62.
7.1 Ölrücklauffilter .............................................. .................................................. ....................... 63.
7.2 Pegelprüfung und Aufladung ............................................. .................................................. ............. 64.
7.3 Ölwechsel und Reinigung ............................................. .................................................. ......... 65.
7.4 Blutungsventil ............................................... .................................................. .......................... 68.
8. Luftfilter .............................................. .................................................. ............................................... 69.
9. Gegengewicht ................................................ .................................................. ................................. 69.
9.1 Demontage des Gegengewichts ............................................... ................................................ 70.
10. Kraftstoffsystem .............................................. .................................................. ......................................... 72.
10.1 Kraftstofftank ............................................... .................................................. ..................................... 74.
10.2 Kraftstofffilter ............................................... .................................................. ................................ 76.
11. Kabine und Bedienersitz ............................................ .................................................. ................. 78.
11.1 Kabine Montage ................................................. .................................................. ............................. 91.
11.2 Kabine bei variabler Höhe (WE210 Industrial - WE230 Industrie) ...................................... ........ 97.
12. Zentrale Schmierung .............................................. .................................................. ................ 98.
12.1 Sicherheitshinweise ............................................... .................................................. ............... 98.
12.2 Betrieb ................................................ .................................................. ................................... 98.
12.3 Wartung ................................................ .................................................. .............................. 99.
Abschnitt 05 - Unterwagen
1. Unterwagenkomponenten .............................................. .................................................. .......... 1.
2. Hintere starre Achse ............................................. .................................................. ...................................... 2
2.1 Technische Daten ............................................... .................................................. ....... 3
2.2 Demontage ................................................ .................................................. ................................ 7.
2.3 Demontage und Montage .............................................. .................................................. ..... 9.
2.4 Fehlerbehebung ................................................ .................................................. .................... 88.
2.5 Spezialwerkzeuge ............................................... .................................................. ............................ 90.
3. Reisemotor .............................................. .................................................. ..................................... 91.
3.1 Technische Daten ............................................... .................................................. ..... 91.
3.2 Demontage und Montage .............................................. .................................................. ... 92.
3.3 Demontage und Montage .............................................. .................................................. ... 93.
4. Kardanwelle .............................................. .................................................. .................................... 104.
4.1 Demontage und Montage .............................................. .................................................. . 105.
5. Vordere Lenkachse ............................................. .................................................. ....................... 108.
5.1 Technische Daten ............................................... .................................................. ... 109.
5.2 Demontage und Montage .............................................. .................................................. . 112.
5.3 Demontage und Montage .............................................. .................................................. . 115.
5.4 Fehlerbehebung ................................................ .................................................. .................. 187.
5.5 Spezielle Werkzeuge ............................................... .................................................. .......................... 189.
6. Räder und Reifen ............................................. .................................................. ............................ 190.
6.1 Reifen ................................................ .................................................. .......................................... 191.
7. Blade ................................................. .................................................. .................................................. . 194.
7.1 Klingenzylinder ............................................... .................................................. ........................ 196.
8. Achsschwimmzylinder achsen ............................................ ................................................. 204.
8.1 Technische Daten ............................................... .................................................. ... 205.
8.2 Demontage und Montage .............................................. .................................................. . 206.
8.3 Luftblutungen ............................................... .................................................. .............................. 207.
8.4 Demontage und Montage .............................................. .................................................. . 208.
8.5 Fehlerbehebung ................................................ .................................................. .................. 210.
9. Stabilisatoren ............................................... .................................................. ........................................ 211.
9.1 Stabilisatorzylinder ............................................... .................................................. ............. 214.
9.2 Fehlerbehebung ................................................ .................................................. .................. 224.
10. linke leiter .............................................. .................................................. ........................................ 226.
11. Rechte Leiter- und Werkzeugaufbewahrungsbox .......................................... ............................................. 227.
12. Rotationssteuerventil und elektrischer Rotor .......................................... .............................. 228.
12.1 Technische Daten ............................................... .................................................. ... 228.
12.2 Demontage und Montage .............................................. .................................................. . 229.
12.3 Rotationssteuerungsventil insgesamt ............................................. ........................................... 231.
12.4 elektrischer Rotor ............................................... .................................................. ....................... 233.
Abschnitt 06 - Frontbefestigung
1. Typen der Frontbefestigung ............................................ .................................................. ............. 2.
2. Hydraulikzylinder .............................................. .................................................. .......................... 4.
2.1 Auslegerzylinder ............................................... .................................................. ............................. 7.
2.2 Kippzylinder (WE190 - WE210 - WE230) ........................................ .................................... 17.
2.3 Kippzylinder (WE210 Industrial - WE230 Industrie) ........................................ ...................... 27.
2.4 Eimerzylinder ............................................... .................................................. ....................... 37.
2.5 Auslegereinstellzylinder .............................................. .................................................. ...... 47.
2.6 Spezielle Werkzeuge ............................................... .................................................. ............................. 56.
3. Eimer ............................................... .................................................. ................................................ 57.
3.1 Eimer - we190 .............................................. .................................................. .......................... 57.
3.2 Eimer - WE210 .............................................. .................................................. .......................... 57.
3.3 Eimer - WE230 .............................................. .................................................. .......................... 57.
3.4 Eimer-Zähne - Ändern ............................................. .................................................. ............. 59.
Abschnitt 07 - Lenksystem
1. Operation ................................................. .................................................. .............................................. 1.
2. Servolenkung .............................................. .................................................. ................................... 3
2.1 Technische Daten ............................................... .................................................. ........ 3
2.2 Bedienung ................................................ .................................................. ..................................... 4.
2.3 Demontage und Montage .............................................. .................................................. ...... 5.
3. Prioritätsventil .............................................. .................................................. .................................... 23.
4. Fehlerbehebung ............................................... .................................................. ............................. 24.
Abschnitt 08 - Bremssystem
1. Operation ................................................. .................................................. .............................................. 1.
2. Servicebremse .............................................. .................................................. ....................................... 4.
3. Feststellbremse .............................................. .................................................. ....................................... 7.
4. Pedalbremsventil ............................................. .................................................. ............................... 8.
5. Akkumulatoren ................................................. .................................................. ..................................... 9.
5.1 Wartung ................................................ .................................................. .............................. 10.
6. Fehlerbehebung ............................................... .................................................. ............................. 11.
Abschnitt 09 - Hydrauliksystem
1. Hydraulisches System .............................................. .................................................. ............................... 1.
2. Hydraulische Systemdiagramme ............................................. .................................................. ............ 5.
2.1 Hydraulische Systemdiagramme - obere Struktur ........................................... ................. 5.
2.2 Hydraulische Systemdiagramme - Unterwagen ............................................ .................... 27.
2.3 Hydraulische Systemdiagramme Klinge und / oder Stabilisatoren ......................................... .... 28.
3. Hydraulische Pumpen .............................................. .................................................. ............................... 31.
3.1 Twin Pumpe mit variabler Durchflussrate ............................................. .................................................. 32.
3.2 Rotationspumpe .................................................. .................................................. ........................... 45.
3.3 Zahnradpumpe ............................................... .................................................. ................................... 63.
4. Oberstruktur-Steuerventil ............................................ .................................................. . 64.
5. Unterwagen-Steuerventil ............................................. .................................................. .... 76.
6. Pilotsteuerung Assy ............................................. .................................................. ........................... 78.
6.1 Pilotsteuerung Assy-Magnetventile ............................................ .................................... 83.
7. Rotationssystem .............................................. .................................................. ................................ 87.
7.1 Schwenkgetriebe ............................................... .................................................. ...................... 89.
8. Reisen ............................................... .................................................. .................................................. . 91.
8.1 Reisemotor ................................................. .................................................. ............................. 94.
9. Stabilisierung Hydrauliksystem ............................................. .................................................. . 100
10. Boom Hydraulic System ............................................. .................................................. ................. 105.
11. Hydraulisches System des Eimers ............................................ .................................................. ........ 111.
12. Hydraulisches System des Schöpfers ............................................ .................................................. ......... 116.
13. Hydraulisches System des 2-teiligen Auslegers ......................................... ................................................. 120.
14. Hydraulisches System mit Kombination verschiedener Funktionen (Boom, 2-teiliges Ausleger,
Dipper und Eimer) .............................................. .................................................. ......................... 126.
15. Hydraulisches System des Hammers (mit 2-teiliger Ausleger) ....................................... .......................... 128.
16. Hydraulisches System von Hammer und Scheren (mit 2-teiliges Ausleger) ................................... . 131.
17. Hydraulisches System von Scheren (mit 2-teiliges Ausleger) ....................................... ......................... 136.
18. Hydraulisches System des Hammers (mit Monoboom) ........................................ ......................... 139.
19. Hydraulisches System von Hammer und Scheren (mit Monoboom) ...................................... 142.
20. Hydraulisches System von Scheren (mit Monoboom) ........................................ .......................... 147.
21. Fehlerbehebung ................................................ .................................................. ........................... 150.
Abschnitt 10 - Elektrisches System
1. ELEKTROPLÄNE .............................................. .................................................. ......................... 1
1.1 ELEKTROPLÄNE (WE190 - WE210 - WE230) ........................................ ............................ 1
1.2 ELEKTROPLÄNE (WE210 Industrial - WE230 Industrial) ........................................ .......... 39
2. FUSES ............................................... .................................................. .................................................. ... 77
2.1 FUSES - ERSATZ .............................................. .................................................. ................ 79
2.2 Batterien - ERSATZ .............................................. .................................................. ........ 80
2.3 SPANN PRÜFEN ............................................... .................................................. ............................ 81
2.4 CHARGE ................................................ .................................................. ........................................ 81
3. BULBS ............................................... .................................................. .................................................. ... 82
3.1 CAB LIGHT ............................................... .................................................. ...................................... 82
3.2 Arbeitsscheinwerfer vorne .............................................. .................................................. ................... 82
3.3 BOOM WORK LIGHT .............................................. .................................................. ....................... 83
3.4 TRAVEL LIGHT ............................................... .................................................. ............................... 83
3.5 Blinkleuchten .............................................. .................................................. .................... 84
3.6 RÜCKArbeitsScheinwerfer ............................................... .................................................. ..................... 84
4. FEHLERBEHEBUNG ............................................... .................................................. ............................. 85
Abschnitt 11 - Elektronik
1. Hauptkomponenten .............................................. .................................................. ................................ 1.
2. Komponenten der Linie 1 ............................................ .................................................. .......................... 3
2.1 Multifunktionsanzeige ............................................. .................................................. .............. 3
2.2 Zentraleinheit ................................................. .................................................. ................................. 3
2.3 Tastenkissenmodule ............................................. .................................................. .......................... 6.
2.4 Leistungssteuerungssystem .............................................. .................................................. ............ 7.
2.5 Diagnosebuchse ............................................... .................................................. .................. 9.
2.6 Elektrohydraulischer Controller ............................................. .............................................. 9.
3. COMPONENTS OF LINE CAN 2 ........................................... .................................................. ................. 13
3.1 Bedienung ................................................ .................................................. ................................... 13.
3.2 ZENTRALE ............................................... .................................................. ............................... 14
3.3 Hydraulische Steuerhebel .............................................. .................................................. ... 14.
3.4 Reisepedal ............................................... .................................................. .............................. 19.
3.5 Befestigungspedal (für Hammer- und Einstellzylinder)
(WE190 - WE210 - WE230, keine Industriemodelle) ......................................... .................................... 20.
3.6 Leistungssteuerungssystem .............................................. .................................................. .......... 21.
4. Motordrehzahl-Aktuator ............................................. .................................................. ................... 28.
4.1 Sensing der Motordrehzahl .............................................. .................................................. .............. 28.
5. Kühlmitteltemperaturerkennung ............................................. .................................................. 29.
6. Laden Sie die Lufttemperaturerkennung auf ............................................ .............................................. 30.
7. Hydraulische Öltemperaturerkennung ............................................ ......................................... 31.
8. Proportionalventil - Fächermotor ........................................... .................................................. ... 32.
9. Proportionalventile - Steuerblock ........................................... .......................................... 33.
10. Pilotsteuerungsblock ............................................. .................................................. ......................... 34.
Abschnitt 12 - Kalibrierung
1. Notwendige Vorgänge vor der Kalibrierung ............................................ ................................. 1.
1.1 Kalibrierung der Hauptpumpe ............................................ .................................................. .. 1.
1.2 Kalibrierung der Rotationspumpe ............................................ ............................................. 2.
2. Anzeige: Kalibrierungsmenü ............................................ .................................................. ................. 3
3. Kalibrierungen mit dem Motor laufen ........................................... ............................................ 4.
3.1 VDO-Kalibrierung ............................................... .................................................. .......................... 6.
3.2 Stromkalibrierung ............................................... .................................................. ...................... 7.
3.3 Hauptventilkalibrierung (Steuerventil) .......................................... .................................. 8.
3.4 Reisekalibrierung ............................................... .................................................. .................. 11.
3.5 Pumpenlieferkalibrierung .............................................. .................................................. .... 13.
3.6 Pumpenkalibrierung .............................................. .................................................. ..... 16.
3.7 Hilfsdruckkalibrierung .............................................. ............................................. 18.
4. Kalibrierungen mit dem Motor angehalten ........................................... ......................................... 20.
4.1 Kalibrierungen, alle Magnetventile, Hauptpumpe, Rotationspumpe,
Hilfsdruck ................................................ .................................................. ................ 22.
4.2 Hauptventilkalibrierung (Steuerventil) .......................................... ................................ 24.
Abschnitt 13 - Fehlercodes
1. Fehleranzeige auf dem Display ........................................... .................................................. ...... 1.
2. Zentraleinheit und Motor ............................................ .................................................. ..................... 3
2.1 Fehlercodes ............................................... .................................................. .................................. 3
3. PCS-Einheit (Leistungssteuerungssystem) ......................................... .................................................. ..... 5.
3.1 Fehlercodes ................................................. .................................................. .................................. 5.
4. Hydraulik ................................................................... .................................................. ............................................ 6.
4.1 Sicherheitsbezogene Systemdiagnosefehler ........................................... ........................... 6.
4.2 Häufige Fehler ............................................... .................................................. ........................... 7.
4.3 CAN-Schnittstelle ................................................................. .................................................. ............................ 10.
4.4 Anzeigeanzeigen ............................................... .................................................. ................... 11.
4.5 Tastenkissen ............................................... .................................................. ....................................... 11.
4.6 Gemeinsame digitale Eingänge .............................................. .................................................. ............ 12.
4.7 Hydraulischer Steuerhebel / Pedale ............................................ ......................................... 13.
4.8 Pilotdruckversorgung .............................................. .................................................. ............ 18.
4.9 Hauptpumpen ............................................... .................................................. .................................. 20.
4.10 Befestigungssensoren ............................................... .................................................. .............. 21.
4.11 Schwenksystem ............................................... .................................................. ......................... 22.
4.12 Pilotventile am Hauptventil ............................................ .................................................. ...... 24.
4.13 Zusätzliche Ventile und Sensoren ............................................. ............................................. 28.
4.14 Automatische Kalibrierungsfehler .............................................. ............................................... 29.
New Holland WE190 WE210 WE210 WE210 WE230 WE230 WE230 Industrielle Bagger Bagger Offizielle Workshop-Service-Reparatur Technisches Handbuch
New Holland WE190 WE210 WE210 WE210 WE230 WE230 WE230 Industrielle Bagger Bagger Offizielle Workshop-Service-Reparatur Technisches Handbuch
Die besten PDF-Handbücher online umfassen: Lesezeichen + durchsuchbarer Text + Index = schnelle Navigation und beste Organisation!
Dies ist das Kompletter Beamter Service-Reparaturhandbuch für den neuen Holland-Radbagger.
Dieses Handbuch enthält tiefe Informationen über die Aufrechterhaltung, Montage, Demontage und Wartung Ihres neuen Hollands.
Diese PDF-Datei ist ein Lesezeichen und durchsuchbar, um das zu machen, was Sie leicht finden müssen.
Modelle und Serien:
Alle Jahre und Serien sind abgedeckt
Abschnitt 01 - Sicherheitsvorkehrungen
1. EINLEITUNG ............................................... .................................................. ....................................... 2.
1.1 Bestimmte Verwendung ............................................... .................................................. ........................... 2.
2. Allgemeine Sicherheitshinweise ............................................. .................................................. ......... 3
3. Anweisungen verwenden .............................................. .................................................. ................................. 12.
3.1 Pegel der an den Bediener übertragenen Vibrationen .......................................... .......... 13.
3.2 Geräuschpegel ............................................... .................................................. ............................... 14.
3.3 Reisen auf öffentlichen Straßen ............................................. .................................................. .. fünfzehn
Abschnitt 02 - Steuerungen und Instrumente
1. Schalter und Push-Tasten ........................................... .................................................. .............. 1.
2. Bedienelemente und Pedale ............................................. .................................................. ......................... 11.
3. Multifunktionsanzeige ............................................ .................................................. ..................... 18.
Abschnitt 03 - Technische Daten
1. Hauptkomponenten .............................................. .................................................. ................................ 1.
1.1 2-teiliger Auslegeraufsatz (we190) ......................................... ................................................ 1
1.2 2-teiliger Auslegerbefestigung (WE210 - WE230) ......................................... ..................................... 2.
1.3 Monoboom-Anhang (WE190 - WE210 - WE230) .......................................... ....................... 3
1.4 Handhabungsanhang (WE210 Industrial - WE230 Industrial) .......................................... .......... 4.
2. Abmessungen - Betriebsgewichte ............................................ .................................................. ..... 5.
2.1 WE190-Modelle ............................................... .................................................. ............................... 5.
2.2 WE210-Modelle ............................................... .................................................. ............................... 9.
2.3 WE230-Modelle ............................................... .................................................. ............................. 13.
2.4 WE210 Industriemodelle .............................................. .................................................. .............. 17.
2.5 WE230 Industriemodelle .............................................. .................................................. .............. 18.
3. Tragleistung .............................................. .................................................. ....................... 19.
3.1 WE190-Modelle ............................................... .................................................. ............................. 19.
3.2 WE210-Modelle ............................................... .................................................. ............................. 23.
3.3 WE230-Modelle ............................................... .................................................. ............................. 27.
3.4 WE210 Industriemodelle .............................................. .................................................. .............. 31.
3.5 WE230 Industriemodelle .............................................. .................................................. .............. 32.
4. Hebekapazitäten .............................................. .................................................. .............................. 33.
4.1 WE190-Modelle ............................................... .................................................. ............................. 33.
4.2 WE210-Modelle ............................................... .................................................. ............................. 35.
4.3 WE230-Modelle ............................................... .................................................. ............................. 37.
4.4 WE210 Industriemodelle .............................................. .................................................. .............. 39.
4.5 WE230 Industriemodelle .............................................. .................................................. .............. 40.
5. Hydraulisches System .............................................. .................................................. ............................. 41.
5.1 Pumpen ................................................ .................................................. ........................................... 41.
6. Schwenk ............................................... .................................................. ................................................ 42.
6.1 Schwenkgetriebe ............................................... .................................................. ..................... 42.
7. Reisen ............................................... .................................................. .................................................. . 43.
7.1 Reifen ................................................ .................................................. ............................................ 44.
8. Bremsen ............................................... .................................................. .................................................. 44.
9. Lenkung ............................................... .................................................. ............................................... 44.
10. Elektrisches System .............................................. .................................................. ............................ 45.
11. Eimer ............................................... .................................................. ................................................ 45.
11.1 Eimer - WE190 .............................................. .................................................. .......................... 45.
11.2 Eimer - WE210 .............................................. .................................................. .......................... 45.
11.3 Eimer - WE230 .............................................. .................................................. .......................... 45.
12. Anzugsdrehmomente .............................................. .................................................. ......................... 46.
13. Kraftstoffsystem .............................................. .................................................. ......................................... 46.
14. Motor ............................................... .................................................. .................................................. . 46.
15. Bereitstellung der Zusammenfassungskarte ............................................. .................................................. ............. 47.
Abschnitt 04 - Oberstruktur
1. Hauptkomponenten .............................................. .................................................. ................................ 1.
2. Schwinglager .............................................. .................................................. .................................. 3
3. Schwenkgetriebe .............................................. .................................................. ............................... 10.
3.1 Technische Daten ............................................... .................................................. ...... 10.
3.2 Entfernung und Installation .............................................. .................................................. ..... 14.
3.3 Demontage und Montage .............................................. .................................................. .... 17.
3.4 Spezielle Werkzeuge ............................................... .................................................. ............................. 45.
3.5 Fehlerbehebung ................................................ .................................................. .................... 49.
4. Multi-Cooler ............................................... .................................................. ........................................ 51.
4.1 Technische Daten ............................................... .................................................. ...... 52.
4.2 Entfernung und Installation Expansionstank ............................................ ......................... 54.
4.3 Kühlmittelebene, Aufladung und Änderung ......................................... ........................................... 55.
4.4 Entfernung und Installation von Lüfter und Hydraulikmotor ........................................... . 57.
5. Hydraulische Pumpen .............................................. .................................................. ................................ 60.
6. Schalldämpfer ............................................... .................................................. ................................................ 61.
7. Hydraulischer Öltank ............................................. .................................................. ............................. 62.
7.1 Ölrücklauffilter .............................................. .................................................. ....................... 63.
7.2 Pegelprüfung und Aufladung ............................................. .................................................. ............. 64.
7.3 Ölwechsel und Reinigung ............................................. .................................................. ......... 65.
7.4 Blutungsventil ............................................... .................................................. .......................... 68.
8. Luftfilter .............................................. .................................................. ............................................... 69.
9. Gegengewicht ................................................ .................................................. ................................. 69.
9.1 Demontage des Gegengewichts ............................................... ................................................ 70.
10. Kraftstoffsystem .............................................. .................................................. ......................................... 72.
10.1 Kraftstofftank ............................................... .................................................. ..................................... 74.
10.2 Kraftstofffilter ............................................... .................................................. ................................ 76.
11. Kabine und Bedienersitz ............................................ .................................................. ................. 78.
11.1 Kabine Montage ................................................. .................................................. ............................. 91.
11.2 Kabine bei variabler Höhe (WE210 Industrial - WE230 Industrie) ...................................... ........ 97.
12. Zentrale Schmierung .............................................. .................................................. ................ 98.
12.1 Sicherheitshinweise ............................................... .................................................. ............... 98.
12.2 Betrieb ................................................ .................................................. ................................... 98.
12.3 Wartung ................................................ .................................................. .............................. 99.
Abschnitt 05 - Unterwagen
1. Unterwagenkomponenten .............................................. .................................................. .......... 1.
2. Hintere starre Achse ............................................. .................................................. ...................................... 2
2.1 Technische Daten ............................................... .................................................. ....... 3
2.2 Demontage ................................................ .................................................. ................................ 7.
2.3 Demontage und Montage .............................................. .................................................. ..... 9.
2.4 Fehlerbehebung ................................................ .................................................. .................... 88.
2.5 Spezialwerkzeuge ............................................... .................................................. ............................ 90.
3. Reisemotor .............................................. .................................................. ..................................... 91.
3.1 Technische Daten ............................................... .................................................. ..... 91.
3.2 Demontage und Montage .............................................. .................................................. ... 92.
3.3 Demontage und Montage .............................................. .................................................. ... 93.
4. Kardanwelle .............................................. .................................................. .................................... 104.
4.1 Demontage und Montage .............................................. .................................................. . 105.
5. Vordere Lenkachse ............................................. .................................................. ....................... 108.
5.1 Technische Daten ............................................... .................................................. ... 109.
5.2 Demontage und Montage .............................................. .................................................. . 112.
5.3 Demontage und Montage .............................................. .................................................. . 115.
5.4 Fehlerbehebung ................................................ .................................................. .................. 187.
5.5 Spezielle Werkzeuge ............................................... .................................................. .......................... 189.
6. Räder und Reifen ............................................. .................................................. ............................ 190.
6.1 Reifen ................................................ .................................................. .......................................... 191.
7. Blade ................................................. .................................................. .................................................. . 194.
7.1 Klingenzylinder ............................................... .................................................. ........................ 196.
8. Achsschwimmzylinder achsen ............................................ ................................................. 204.
8.1 Technische Daten ............................................... .................................................. ... 205.
8.2 Demontage und Montage .............................................. .................................................. . 206.
8.3 Luftblutungen ............................................... .................................................. .............................. 207.
8.4 Demontage und Montage .............................................. .................................................. . 208.
8.5 Fehlerbehebung ................................................ .................................................. .................. 210.
9. Stabilisatoren ............................................... .................................................. ........................................ 211.
9.1 Stabilisatorzylinder ............................................... .................................................. ............. 214.
9.2 Fehlerbehebung ................................................ .................................................. .................. 224.
10. linke leiter .............................................. .................................................. ........................................ 226.
11. Rechte Leiter- und Werkzeugaufbewahrungsbox .......................................... ............................................. 227.
12. Rotationssteuerventil und elektrischer Rotor .......................................... .............................. 228.
12.1 Technische Daten ............................................... .................................................. ... 228.
12.2 Demontage und Montage .............................................. .................................................. . 229.
12.3 Rotationssteuerungsventil insgesamt ............................................. ........................................... 231.
12.4 elektrischer Rotor ............................................... .................................................. ....................... 233.
Abschnitt 06 - Frontbefestigung
1. Typen der Frontbefestigung ............................................ .................................................. ............. 2.
2. Hydraulikzylinder .............................................. .................................................. .......................... 4.
2.1 Auslegerzylinder ............................................... .................................................. ............................. 7.
2.2 Kippzylinder (WE190 - WE210 - WE230) ........................................ .................................... 17.
2.3 Kippzylinder (WE210 Industrial - WE230 Industrie) ........................................ ...................... 27.
2.4 Eimerzylinder ............................................... .................................................. ....................... 37.
2.5 Auslegereinstellzylinder .............................................. .................................................. ...... 47.
2.6 Spezielle Werkzeuge ............................................... .................................................. ............................. 56.
3. Eimer ............................................... .................................................. ................................................ 57.
3.1 Eimer - we190 .............................................. .................................................. .......................... 57.
3.2 Eimer - WE210 .............................................. .................................................. .......................... 57.
3.3 Eimer - WE230 .............................................. .................................................. .......................... 57.
3.4 Eimer-Zähne - Ändern ............................................. .................................................. ............. 59.
Abschnitt 07 - Lenksystem
1. Operation ................................................. .................................................. .............................................. 1.
2. Servolenkung .............................................. .................................................. ................................... 3
2.1 Technische Daten ............................................... .................................................. ........ 3
2.2 Bedienung ................................................ .................................................. ..................................... 4.
2.3 Demontage und Montage .............................................. .................................................. ...... 5.
3. Prioritätsventil .............................................. .................................................. .................................... 23.
4. Fehlerbehebung ............................................... .................................................. ............................. 24.
Abschnitt 08 - Bremssystem
1. Operation ................................................. .................................................. .............................................. 1.
2. Servicebremse .............................................. .................................................. ....................................... 4.
3. Feststellbremse .............................................. .................................................. ....................................... 7.
4. Pedalbremsventil ............................................. .................................................. ............................... 8.
5. Akkumulatoren ................................................. .................................................. ..................................... 9.
5.1 Wartung ................................................ .................................................. .............................. 10.
6. Fehlerbehebung ............................................... .................................................. ............................. 11.
Abschnitt 09 - Hydrauliksystem
1. Hydraulisches System .............................................. .................................................. ............................... 1.
2. Hydraulische Systemdiagramme ............................................. .................................................. ............ 5.
2.1 Hydraulische Systemdiagramme - obere Struktur ........................................... ................. 5.
2.2 Hydraulische Systemdiagramme - Unterwagen ............................................ .................... 27.
2.3 Hydraulische Systemdiagramme Klinge und / oder Stabilisatoren ......................................... .... 28.
3. Hydraulische Pumpen .............................................. .................................................. ............................... 31.
3.1 Twin Pumpe mit variabler Durchflussrate ............................................. .................................................. 32.
3.2 Rotationspumpe .................................................. .................................................. ........................... 45.
3.3 Zahnradpumpe ............................................... .................................................. ................................... 63.
4. Oberstruktur-Steuerventil ............................................ .................................................. . 64.
5. Unterwagen-Steuerventil ............................................. .................................................. .... 76.
6. Pilotsteuerung Assy ............................................. .................................................. ........................... 78.
6.1 Pilotsteuerung Assy-Magnetventile ............................................ .................................... 83.
7. Rotationssystem .............................................. .................................................. ................................ 87.
7.1 Schwenkgetriebe ............................................... .................................................. ...................... 89.
8. Reisen ............................................... .................................................. .................................................. . 91.
8.1 Reisemotor ................................................. .................................................. ............................. 94.
9. Stabilisierung Hydrauliksystem ............................................. .................................................. . 100
10. Boom Hydraulic System ............................................. .................................................. ................. 105.
11. Hydraulisches System des Eimers ............................................ .................................................. ........ 111.
12. Hydraulisches System des Schöpfers ............................................ .................................................. ......... 116.
13. Hydraulisches System des 2-teiligen Auslegers ......................................... ................................................. 120.
14. Hydraulisches System mit Kombination verschiedener Funktionen (Boom, 2-teiliges Ausleger,
Dipper und Eimer) .............................................. .................................................. ......................... 126.
15. Hydraulisches System des Hammers (mit 2-teiliger Ausleger) ....................................... .......................... 128.
16. Hydraulisches System von Hammer und Scheren (mit 2-teiliges Ausleger) ................................... . 131.
17. Hydraulisches System von Scheren (mit 2-teiliges Ausleger) ....................................... ......................... 136.
18. Hydraulisches System des Hammers (mit Monoboom) ........................................ ......................... 139.
19. Hydraulisches System von Hammer und Scheren (mit Monoboom) ...................................... 142.
20. Hydraulisches System von Scheren (mit Monoboom) ........................................ .......................... 147.
21. Fehlerbehebung ................................................ .................................................. ........................... 150.
Abschnitt 10 - Elektrisches System
1. ELEKTROPLÄNE .............................................. .................................................. ......................... 1
1.1 ELEKTROPLÄNE (WE190 - WE210 - WE230) ........................................ ............................ 1
1.2 ELEKTROPLÄNE (WE210 Industrial - WE230 Industrial) ........................................ .......... 39
2. FUSES ............................................... .................................................. .................................................. ... 77
2.1 FUSES - ERSATZ .............................................. .................................................. ................ 79
2.2 Batterien - ERSATZ .............................................. .................................................. ........ 80
2.3 SPANN PRÜFEN ............................................... .................................................. ............................ 81
2.4 CHARGE ................................................ .................................................. ........................................ 81
3. BULBS ............................................... .................................................. .................................................. ... 82
3.1 CAB LIGHT ............................................... .................................................. ...................................... 82
3.2 Arbeitsscheinwerfer vorne .............................................. .................................................. ................... 82
3.3 BOOM WORK LIGHT .............................................. .................................................. ....................... 83
3.4 TRAVEL LIGHT ............................................... .................................................. ............................... 83
3.5 Blinkleuchten .............................................. .................................................. .................... 84
3.6 RÜCKArbeitsScheinwerfer ............................................... .................................................. ..................... 84
4. FEHLERBEHEBUNG ............................................... .................................................. ............................. 85
Abschnitt 11 - Elektronik
1. Hauptkomponenten .............................................. .................................................. ................................ 1.
2. Komponenten der Linie 1 ............................................ .................................................. .......................... 3
2.1 Multifunktionsanzeige ............................................. .................................................. .............. 3
2.2 Zentraleinheit ................................................. .................................................. ................................. 3
2.3 Tastenkissenmodule ............................................. .................................................. .......................... 6.
2.4 Leistungssteuerungssystem .............................................. .................................................. ............ 7.
2.5 Diagnosebuchse ............................................... .................................................. .................. 9.
2.6 Elektrohydraulischer Controller ............................................. .............................................. 9.
3. COMPONENTS OF LINE CAN 2 ........................................... .................................................. ................. 13
3.1 Bedienung ................................................ .................................................. ................................... 13.
3.2 ZENTRALE ............................................... .................................................. ............................... 14
3.3 Hydraulische Steuerhebel .............................................. .................................................. ... 14.
3.4 Reisepedal ............................................... .................................................. .............................. 19.
3.5 Befestigungspedal (für Hammer- und Einstellzylinder)
(WE190 - WE210 - WE230, keine Industriemodelle) ......................................... .................................... 20.
3.6 Leistungssteuerungssystem .............................................. .................................................. .......... 21.
4. Motordrehzahl-Aktuator ............................................. .................................................. ................... 28.
4.1 Sensing der Motordrehzahl .............................................. .................................................. .............. 28.
5. Kühlmitteltemperaturerkennung ............................................. .................................................. 29.
6. Laden Sie die Lufttemperaturerkennung auf ............................................ .............................................. 30.
7. Hydraulische Öltemperaturerkennung ............................................ ......................................... 31.
8. Proportionalventil - Fächermotor ........................................... .................................................. ... 32.
9. Proportionalventile - Steuerblock ........................................... .......................................... 33.
10. Pilotsteuerungsblock ............................................. .................................................. ......................... 34.
Abschnitt 12 - Kalibrierung
1. Notwendige Vorgänge vor der Kalibrierung ............................................ ................................. 1.
1.1 Kalibrierung der Hauptpumpe ............................................ .................................................. .. 1.
1.2 Kalibrierung der Rotationspumpe ............................................ ............................................. 2.
2. Anzeige: Kalibrierungsmenü ............................................ .................................................. ................. 3
3. Kalibrierungen mit dem Motor laufen ........................................... ............................................ 4.
3.1 VDO-Kalibrierung ............................................... .................................................. .......................... 6.
3.2 Stromkalibrierung ............................................... .................................................. ...................... 7.
3.3 Hauptventilkalibrierung (Steuerventil) .......................................... .................................. 8.
3.4 Reisekalibrierung ............................................... .................................................. .................. 11.
3.5 Pumpenlieferkalibrierung .............................................. .................................................. .... 13.
3.6 Pumpenkalibrierung .............................................. .................................................. ..... 16.
3.7 Hilfsdruckkalibrierung .............................................. ............................................. 18.
4. Kalibrierungen mit dem Motor angehalten ........................................... ......................................... 20.
4.1 Kalibrierungen, alle Magnetventile, Hauptpumpe, Rotationspumpe,
Hilfsdruck ................................................ .................................................. ................ 22.
4.2 Hauptventilkalibrierung (Steuerventil) .......................................... ................................ 24.
Abschnitt 13 - Fehlercodes
1. Fehleranzeige auf dem Display ........................................... .................................................. ...... 1.
2. Zentraleinheit und Motor ............................................ .................................................. ..................... 3
2.1 Fehlercodes ............................................... .................................................. .................................. 3
3. PCS-Einheit (Leistungssteuerungssystem) ......................................... .................................................. ..... 5.
3.1 Fehlercodes ................................................. .................................................. .................................. 5.
4. Hydraulik ................................................................... .................................................. ............................................ 6.
4.1 Sicherheitsbezogene Systemdiagnosefehler ........................................... ........................... 6.
4.2 Häufige Fehler ............................................... .................................................. ........................... 7.
4.3 CAN-Schnittstelle ................................................................. .................................................. ............................ 10.
4.4 Anzeigeanzeigen ............................................... .................................................. ................... 11.
4.5 Tastenkissen ............................................... .................................................. ....................................... 11.
4.6 Gemeinsame digitale Eingänge .............................................. .................................................. ............ 12.
4.7 Hydraulischer Steuerhebel / Pedale ............................................ ......................................... 13.
4.8 Pilotdruckversorgung .............................................. .................................................. ............ 18.
4.9 Hauptpumpen ............................................... .................................................. .................................. 20.
4.10 Befestigungssensoren ............................................... .................................................. .............. 21.
4.11 Schwenksystem ............................................... .................................................. ......................... 22.
4.12 Pilotventile am Hauptventil ............................................ .................................................. ...... 24.
4.13 Zusätzliche Ventile und Sensoren ............................................. ............................................. 28.
4.14 Automatische Kalibrierungsfehler .............................................. ............................................... 29.