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Daf ZF Ecosplit 181 & 221 Series Official Component Manual
Daf ZF Ecosplit 181 & 221 Series Official Component Manual
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Daf ZF Ecosplit 181 & 221 Series Official Component Manual

Regular price $30.00

Daf ZF Ecosplit 181 & 221 Series Official Component Manual

The Best  PDF Manuals Online Includes : Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization ! 

This is the COMPLETE Official Component manual for the Daf Trucks.
This manual contain high-quality diagrams, schematics, pictures, step-by-step instructions on how to service and repair your trucks DAF

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find. 

With this information, you will get a detailed description of the spare parts and will be able to replace, lubricate, or repair the part you need. If a system crashes, use diagrams and recommendations, and you can easily eliminate them. If you have any questions about the repair or maintenance of trucks this series - refers to this manual, where you will find answers to your questions. Pay special attention to the "safety" section, which would avoid breakdowns and injuries.
 

Models And Serials :

 8 S 181
16 S 181
16 S 221
16 S 1920
16 S 2020
16 S 2220
16 S 2320
16 S 2520

CONTENTS : 

Contents .....................................................................................................................................1-01
Preface..........................................................................................................................................1-03
General information ...............................................................................................................1-04
Safety instructions.................................................................................................................. 1-06
Tightening torques for nuts and bolts.............................................................................1-07
Spring table ...............................................................................................................................1-08
Adjustment data .....................................................................................................................1-09
Special tools .............................................................................................................................1-14
View of transmission...............................................................................................................1-16
1 Removing components/range-change ......................................................................2-01
1.1 Plastic pipes ..................................................................................................................... 2-01
1.2 Output flange ....................................................................................................................2-01
1.3 Cover ....................................................................................................................................2-01
1.4 5/2-way valve ...................................................................................................................2-02
1.5 Shift cylinder for range-change ...............................................................................2-02
1.6 Housing/range-change ...............................................................................................2-03
1.7 Planet gear train with synchronizer......................................................................... 2-04
1.8 Assembling planet gear train with range-change synchronizer ..................2-06
1.9Assembling range-change /housing/output flange/piston ......................... 2-09
2 Removing components from centre housing ...................................................... 2-12
2.1 Splitter (GV) cylinder ....................................................................................................2-12
2.2 Shift housing ................................................................................................................. 2-12
2.3 Shift housing, friction-optimized version ........................................................... 2-16
2.4 Shift mechanism/selector patterns ...................................................................... 2-21
3 Removing components from clutch housing......................................................... 2-24
3.1 Release fork ......................................................................................................................2-24
3.2 Connection plate with integral pump.................................................................. 2-25
3.3 Clutch housing ............................................................................................................. 2-26
4 Removing components ............................................................................................ 2-26
4.1 Removing components/clutch housing .......................................................... 2-26
4.2 Splitter shift rail /centre housing ....................................................................... 2-26
4.3 Removing shafts...........................................................................................................2-27
4.4 Removing components/centre housing .............................................................. 2-27
4.5 Input shaft .........................................................................................................................2-28
4.6 Mainshaft ...........................................................................................................................2-30
4.7 Assembling synchronizer...............................................................................................2-37
4.7.1 Version ZF-BK..................................................................................................................2-37
4.7.2 Version ZF-D ...................................................................................................................2-38
4.8 Layshaft.................................................................................................................................. 2-39
5 Installing components......................................................................................................... 2-41
5.1 Centre housing ...................................................................................................................2-41
5.2 Clutch housing ...................................................................................................................2-41
6 Synchronizer/wear limits.....................................................................................................2-42
6.1 Determining wear limit (except 1st and 2nd gears) ........................................... 2-42
6.2 Determining wear limit (1st and 2nd gears).................................................2-42
7 Adjusting mainshaft..................................................................................................................... 2-43
7.1 Selecting thrust washer and shim, straight-cut version................................2-43
7.1 Selecting thrust washer and shim, helical-cut version ..................................2-44
8 Installing shafts ................................................................................................................2-45
8.1 Installing input shaft, mainshaft, layshaft and shift rails ..............................2-45
9 Splitter shift fork .............................................................................................................. 2-46
9.1 Adjusting shift fork ................................................................................................... 2-46
10 Clutch housing/centre housing ............................................................................ 2-48
10.1 Fitting clutch housing to centre housing .......................................................2-48
11 Adjusting shafts............................................................................................................ 2-49
11.1 Input shaft .................................................................................................................. 2-49
11.2 Layshaft........................................................................................................................... 2-50
12 Fitting clutch housing components.........................................................................2-51
12.1 Connection plate with integral pump................................................................ 2-52
12.2 Release fork ...................................................................................................................2-53
13 Fitting centre housing components.......................................................................... 2-55
13.1 Reverse idler gear/reverse idler pin....................................................................... 2-55
13.2 Cylinder.............................................................................................................................. 2-55
13.3 5/2-way valve ................................................................................................................2-56
13.4 Compressed air test for piston and splitter cylinder.......................................2-56
13.5 Injection pipe ............................................................................................................... 2-57
14 Fitting complete range-change ................................................................................. 2-58
15 Fitting components..........................................................................................................2-60
15.1 Shift housing ..................................................................................................................2-60
15.3 Plastic pipes .................................................................................................................2-60
16 Compressed air test on breather ............................................................................ 2-61

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File Format: PDF
Compatible: All Versions of Windows & Mac 
Language: English 
Requirements: Adobe PDF Reader 

 

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