Cummins Standard Pccp Control System For QSM11 Series with CM570 Module
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Before operating the genset, read this manual and become familiar with the equipment
and its operation (including all controls, manually operated valves and shutdown devices).
Correct operation and maintenance is essential for safe and efficient operation of this
unit.
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Models And Serials :
All Years & Serials Covered
CONTENTS :
Schedule of Abbreviations
1 Safety
1.1 Warning, Caution and Note Styles Used In This Manual Warnings
1.2.1 Electricity
1.2.2 High Pressures
1.2.3 Maintenance
1.2.4 Supply Isolation
1.2.5 Reinstatement of Supply
1.3 General Information
1.4 Radio Frequency
1.5 Standards, Codes & Regulations
1.6 Standards
1.7 Generator Plant Safety Code
1.7.1 Genset Warning Labels
1.8 Safety Precautions
1.8.1 Engine Warning
1.8.2 Exhaust Gas Hazards
1.8.3 Fire Hazards
1.8.4 Moving Part Hazards.
1.8.5 High Temperature Hazards .
1.8.6 Electrical Hazards
1.8.7 Noise
1.8.8 General
1.8.9 Fluids
1.8.10 Disposal of Engine Waste
2 Introduction
2.1 General
2.2 Generating Set Identification
2.3 After Sales Services
2.3.1 Maintenance
2.3.2 Warranty
2.3.3 Spares
2.3.4 Overseas
3 System Description
3.1 Generator Components
3.1.1 Engine
3.1.2 Alternator
3.1.3 Generator Rating
3.1.4 Generator Construction
3.1.5 Fuel System
3.1.6 Cooling System
3.1.7 Engine Exhaust (Option)
3.1.8 DC Electrical System
3.2 Control System
3.2.1 Control System Components
3.2.2 Alarm Module (Option)
3.2.3 Starting Control System
3.2.4 Customer Connections
3.2.5 Output Contacts
3.2.6 DC Power
3.2.7 Paralleling Protection
3.2.8 Commonly Asked Questions About AmpSentry Control Systems
3.2.9 Communications Network (Option)
3.2.10 Remote Start / Stop Scheduling (Option)
3.2.11 Earth Fault (Option)
3.3 Circuit Breakers and Change-over Contactors
3.3.1 Circuit Breakers (Option)
3.3.2 Change-over Panel (Option)
3.4 Heaters
3.4.1 Engine Heater (Option)
3.4.2 Alternator Heater (Option)
3.4.3 Control Panel Heater (Option)
3.5 Mains Powered Battery Charger (Option)
3.5.1 Operation
3.5.2 Boost Charge (Option)
4 Operation
4.1 Safety
4.2 Introduction
4.3 Maintenance
4.3.1 Control Mode Definitions
4.4 Functional Description
4.4.1 Sequence of Operation
4.4.2 Control Panel
4.4.3 Emergency Stop Controls
4.5 Start / Run Procedures
4.5.1 Operating Options
4.5.2 Lockout
4.5.3 Manual Start Procedure
4.6 Paralleling
4.6.1 Speed and Voltage Matching
4.6.2 Operation When in Parallel
4.7 Shutdown Procedures
4.7.1 Normal Stop
4.7.2 Emergency Stop
4.7.3 Emergency Stop Reset
4.8 Locking the Genset Out of Service
4.8.1 Introduction
4.8.2 Immobilising the Plant for Safe Working
4.9 Fault Alarms & Shutdowns
4.9.1 Alarm
4.9.2 Controlled Shutdown
4.9.3 Immediate Shutdown
4.10 Genset Output Metering
4.10.1 Load Voltage
4.10.2 Load Current
4.10.3 Load Power
4.10.4 Genset Frequency
4.10.5 Bus Synchronisation
4.10.6 Duty Cycles
4.11 Engine Metering
4.12 Heaters
4.12.1 Coolant Heater (Option)
4.12.2 Alternator Heater (Option)
4.12.3 Control Panel Heater (Option)
4.13 Digital Master Control (Option)
4.14 Test Runs
4.14.1 Pre-start Checks
4.14.2 Off-load Initial Run
4.14.3 On-load Initial Run
4.14.4 Maintenance Test Run
5 Maintenance
6 Troubleshooting
6.1 Introduction
6.2 Safety Considerations
6.3 Fault Finding
6.3.1 Engine Starting Faults
6.3.2 Engine Running Faults
6.3.3 Electrical Output Faults
6.3.4 Control System Faults
Figure 1-1 Radio Frequency Warning
Figure 2-1 Typical Genset Rating Plate
Figure 3-1 Typical Genset
Figure 3-2 International PCCP Panel
Figure 3-3 Alarm Module Front Panel
Figure 3-4 Time-over Current Curve
Figure 4-1 Front Panel
Figure 4-2 Alphanumeric Display and Switches
Figure 4-3 Main Menu
Figure 4-4 Engine Menu
Figure 4-5 Gen Menu
Figure 4-6 Adjust Menu
Figure 4-7 Version Menu
Tables
Figure Title P
Table 4-1 Control Mode Definitions
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