Komatsu PC4000 Hydraulic Mining Shovel Official General Assembly Procedure Manual
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This is the COMPLETE Official General Assembly Procedure Manual for the Komatsu Hydraulic Mining Shovel .
This manual describes how to assemble the units into the complete
machine.
It's contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This General Assembly Procedure manual provides you with everything you need to know in order to assembly your machine safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.
Models And Serials :
All Years & Serials Covered
CONTENTS :
1. Overviews
1.1 Superstructure
1.2 Engine House
2. General
2.1 Delivery of the Excavator
2.2 Assembling of the Excavator
2.3 Transportation and Lifting
2.4 Manpower / Assembly Time
2.5 Assembly Site Requirements
2.6 Space and Placing Requirements
2.7 Preparation for Assembly
2.8 Basic Measurements and Weights
2.9 Transport Dimensions and Weights
3. Assembly sequence
3.1 Assembly of Undercarriage
3.2 Assembly of Superstucure onto the Undercarriage
3.3 Assembly of engine house
3.4 Mounting of Boom
3.5 Mounting of Hydraulic Oil Tank
3.6 Mounting of Hydraulic Oil Cooler
3.7 Mounting of Fuel Tank
3.8 Mounting of Hydraulic access Ladder
3.9 Mounting of Cab Base
3.10 Mounting of Counterweight
3.11 Mounting of Handrails, Steps and Gratings
3.12 Mounting of Cab
3.13 Mounting of Bucket Cylinders
3.14 Filling of hydraulic tank and fuel tank
3.15 Mounting of Stick
3.16 Pre-checks prior Initial Start-up
3.17 Mounting of stick cylinders to the stick
3.18 Assembly of Bullclam Bucket to the Stick
3.19 Mounting of the Pin Seals
3.20 Connection of the cable harnesses to the terminal rails in the switch box "X2"
3.20 Putting the Central Lubrication System into operation
3.22 Standard Application Torque Chart
4. Appendix
Typical transport situations
Check Fire Electric Detection and Actuation System, Type SCN
