Komatsu Galeo D475A-5 Bulldozer Official Field Assembly Manual
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This is the COMPLETE Official Field Assembly Manual for the Komatsu Bulldozer .
This manual describes how to assemble the units into the complete
machine in the field.
It's contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Field Assembly manual provides you with everything you need to know in order to assembly your tractor safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.
Models And Serials :
D475A-5 20001 and up
CONTENTS :
SPECIFICATIONS .................................................................................. 1
PRECAUTIONS FOR FIELD ASSEMBLY...................................................... 3
ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE ...... 4
LAYOUT OF KIT ....................................................................................... 5
STYLE FOR TRANSPORTATION ............................................................ 6
TOOLS LIST FOR FIELD ASSEMBLY.................................................. 11
TIGHTENING TORQUE............................................................................... 18
COATING MATERIALS ............................................................................ 22
A. ASSEMBLY PROCEDURE .......................................................... 25
A-1 Installation of undercarriage .............................................................. 26
A-2 Installation of ripper ........................................................................ 33
A-3 Installation of tracks ........................................................................... 37
A-4 Adding oil to pivot chamber ................................................... 39
A-5 Installation of ripper shank .................................................................... 40
A-6 Installation of blade lift cylinder ...................................................... 41
A-7 Installation of trunnion .............................................................................. 43
A-8 Assembly of blade .............................................................................. 44
A-9 Adjustment of arm joint (U-blade) ....................................................... 50
A-10 Installation of blade ............................................................................. 51
A-11 Installation of counterweight ............................................................ 53
A-12 Installation of operator’s cab ........................................................... 54
A-13 Installation of ROPS ............................................................................ 70
A-14 Adjustment of potentiometer rod .................................................. 71
A-15 Procedure for adjusting blade tilt angle limit ........................................ 72
A-16 Method of checking auto-reset system (Superdozer) ........................... 81
A-17 Check track tension ............................................................................ 82
A-18 Check fuel, coolant and lubricants ................................................... 84
A-19 Greasing of greasing point ..................................................................... 86
A-20 Installation of ORBCOMM antenna and wiring harness ...................... 89
A-21 Replacement of return filter
(Replacement of standard filter with flushing filter) ....................................... 90
A-22 Installing direction of exhaust pipe .......................................................... 93
A-23 Bleeding air from hydraulic cylinders ....................................................... 94
A-24 Installing lunchbox band (if equipped) ................................................ 95
M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY... 97
M-1 Check and adjustment of operator’s cab .................................................... 98
M-2 Error code .............................................................................................. 105
M-3 Flushing of hydraulic circuit .................................................................. 114
APPENDIX 1
INSTALLATION OF SPILL GUARDS
APPENDIX 2
PRECAUTIONS FOR INITIALIZATION PROCEDURES
FOR VHMS CONTROLLER
FIELD ASSEMBLY INSPECTION REPORT (U-DOZER SPECIFICATION)
FIELD ASSEMBLY INSPECTION REPORT (SUPERDOZER SPECIFICATION)
