Komatsu D475A-3 Super Dozer Official Field Assembly Manual
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This is the COMPLETE Official Field Assembly Manual for the Komatsu Super Dozer .
This manual describes how to assemble the units into the complete
machine in the field.
It's contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Field Assembly manual provides you with everything you need to know in order to assembly your tractor safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.
Models And Serials :
D475A-3 10601 and up
CONTENTS :
SPECIFICATIONS ......................................................................................... 1
PRECAUTIONS FOR FIELD ASSEMBLY..................................................... 4
ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE ... 5
LAYOUT OF KIT ................................................................................... 6
STYLE FOR TRANSPORTATION .................................................................. 7
TOOLS LIST FOR FIELD ASSEMBLY........................................................... 12
TIGHTENING TORQUE................................................................................ 19
COATING MATERIALS ........................................................................... 23
A. ASSEMBLY PROCEDURE ..................................................................... 25
A-1 Installation of undercarriage ............................................................... 26
A-2 Installation of ripper ................................................................................... 38
A-3 Installation of tracks............................................................................... 41
A-4 Adding oil to pivot chamber ........................................................................ 43
A-5 Installation of ripper shank ..................................................................... 44
A-6 Installation of blade lift cylinder .................................................................. 45
A-7 Installation of tilt hoses and trunnion ....................................................... 47
A-8 Assembly of blade ................................................................................... 50
A-9 Adjustment of arm joint (U-blade) ............................................................. 62
A-10 Installation of blade .......................................................................... 63
A-11 Installation of counterweight ................................................................ 65
A-12 Installation of operator’s cab ................................................................... 66
A-13 Installation of ROPS............................................................................... 76
A-14 Adjustment of potentiometer rod ........................................................... 77
A-15 Procedure for adjusting blade tilt limit angle ........................................... 78
A-16 Method of checking auto-reset system (Superdozer) ............................. 87
A-17 Check track tension ................................................................................ 88
A-18 Check of oil/coolant level in each part ................................................... 90
A-19 Greasing of greasing point .................................................................... 92
A-20 Installation of ORBCOMM antenna and wiring harness ............................ 95
A-21 Replacement of return filter
(Replacement of standard filter with flushing filter) ...................................... 96
A-22 Installing direction of exhaust pipe ............................................................ 99
A-23 Bleeding air from hydraulic cylinders............................................... 100
M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY................... 101
M-1 Testing and adjusting operator’s cab ..................................................... 102
M-2 Error code .......................................................................................... 108
M-3 Flushing of hydraulic circuit............................................................. 114
INSTALLATION OF SPILL GUARDS
FIELD ASSEMBLY INSPECTION REPORT [For U or Semi U tilt dozer]
FIELD ASSEMBLY INSPECTION REPORT [For Super dozer]
