Komatsu D375A-5E0 Bulldozer Official Field Assembly Instruction Manual
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This is the COMPLETE Official Field Assembly Instruction Manual for the Komatsu Bulldozer .
This manual describes how to assemble the units into the complete
machine in the field.
It's contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Field Assembly Instruction manual provides you with everything you need to know in order to assembly your tractor safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.
Models And Serials :
50001 and up
CONTENTS :
Specifications ............................................................................. 1
Precautions for field assembly...................................................................... 2
Disposal of removed parts.............................................................................. 3
Assembly procedure, necessary equipment, and schedule ........................ 4
Layout of kit ................................................................................................... 5
Style for transportation ................................................................................ 6
Table of tools for field assembly................................................................... 11
Tightening torque .......................................................................................... 16
Coating materials list ..................................................................................... 21
Selection of wire ropes used for assembly...................................................... 24
A. Assembly procedure.................................................................................. 25
A-1 Installation of chassis .............................................................................. 26
A-2.1 Installation of engine air inlet hood....................................................... 29
A-2.2 Installation of engine air pre-cleaner (if equipped) ............................ 30
A-3 Installing direction of exhaust pipe ........................................................ 31
A-4 Installation of undercover ....................................................................... 32
A-5 Installation of pivot shaft........................................................................... 33
A-6 Installation of undercarriage..................................................................... 35
A-7 Adding oil to recoil chamber and pivot chamber ....................................... 62
A-8 Installation of blade lift cylinder .............................................................. 63
A-9 Check fuel, coolant and lubricants ....................................................... 65
A-10 No-injection cranking of engine............................................................ 67
A-11 Bleeding air from hydraulic cylinders ................................................. 70
A-12 Installation of ripper ............................................................................ 71
A-13 Installation of track ................................................................................ 78
A-14 Assembly of blade.................................................................................. 80
A-15 Installation of blade ............................................................................. 96
A-16 Installation of operator's cab ............................................................. 104
A-17 Installation of ROPS............................................................................. 121
A-18 Installation of VHMS, ORBCOMM antenna ............................................. 123
A-19 Check track tension............................................................................... 124
A-20 Lubricating............................................................................................... 126
A-21 Installation of fuel quick charge piping (if equipped) .............................. 130
M. Check and maintenance procedures after completion of assembly............. 131
M-1 Check and adjustment of operator's cab................................................. 132
M-2 Inspection of machine monitor ............................................................ 139
M-3 Checking operation of dual tilt mechanism (If equipped) ........................ 153
M-4 Setting procedure for USER ADJUST MODE.......................................... 154
APPENDIX 1. Installation procedure for spill guard (Installation by welding)... 157
APPENDIX 2. Precautions for initialization procedures for VHMS controller .... 167
Field assembly inspection report
