John Deere 4040 & 4240 Tractors & Engine Official Workshop Service Technical Manual

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John Deere 4040 & 4240 Tractors & Engine Official Workshop Service Technical Manual

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TM1181 (NOV 88)

This is the COMPLETE Official Service Repair Manual for the John Deere Tractors .
This manual contains deep information about maintaining, assembly, disassembly and servicing your John Deere.

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.

This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. all pages are printable, so run off what you need and take it with you into the garage or workshop.

Models And Serials :

All Years & Serials Coverd

4040 100 hp 1978 - 1982
4240 122 hp 1978 - 1982

CONTENTS :

SECTION 10—GENERAL
Group 00—Specifications and Special Tools
Group 05—Predelivery, Delivery, and After-Sale Services
Group 10—Tune-Up
Group 15—Lubrication
Group 20—Separation
SECTION 20—ENGINE REPAIR
Group 00—Specifications and Special Tools
Group 05—Cylinder Head, Valves, and Camshaft
Group 10—Cylinder Block, Liners, Pistons, and Rods
Group 15—Crankshaft, Main Bearings, and Flywheel
Group 20—Lubricating System
Group 25—Cooling System
SECTION 30—FUEL AND AIR REPAIR
Group 00—Specifications and Special Toofs
Group 05—Air Intake System
Group 10—Diesel Fuel System
Group 15—Control Linkage
SECTION 40—ELECTRICAL REPAIR
Group 00—Specifications and Special Tools
Group 05—Harness Replacement
Group 10—Charging Circuit
Group 15—Starting Circuit
Group 20—Lighting Circuits
Group 25—Instrument and Accessory Circuits
Group 30—Power Front-Wheel Drive
SECTION 50—POWER TRAIN REPAIR
Group 00—Specifications and Special Tools
Group 05—Perma-Clutch®
Group 1 —Syncro Range Transmission (Also
8-Speed Portion of Quad-Range and Creeper)
SECTION 50—POWER TRAIN REPAIR (Continued)
Group 15—Creeper Planetary
Group 20—Quad-Range Planetary and Shifter
Assembly
Group 25—Power Shift Transmission
Group 30—Dual-Speed PTO
Group 35—Differential
Group 40—Final Drive
Group 45—Power Front-Wheel Drive
SECTION 60—STEERING/BRAKES REPAIR
Group 00—Specifications and Special Toofs
Group 05—Power Steering
Group 10—Power Brakes
SECTION 70 HYDRAULIC REPAIR
Group 00—Specifications and Special Tools
Group 05—Miscellaneous Hydraulic Components
Group 10—Hydraulic Pumps
Group 15—Rockshaft and Implement Hitcher
Group 20—Selective Control Valve and Remote Cylinder
SECTION 80—MISCELLANEOUS
Group 00—Specifications and Special Tools
Group 05—Front Axles
Group 10—Wheels
SECTION 90-OPERATOR STATION REPAIR
Group 00—Specifications and Special Tools
Group 05—Air Conditioning System
Group 1 0—Heating System
Group 15—Seat
Group 20—Miscellaneous Components
(Continued on page 2)
SECTION 220—ENGINE OPERATION AND TESTS
Group 00—Specifications and Special Tools
Group 05—System Operation
Group 10
—System Tests and Diagnosis
SECTION 230—FUEL/AIR OPERATION AND TESTS
Group 00—Specifications and Special Tools
Group 05—Air Intake System
Group 10—Diesel Fuel System
Group 15—Control Linkage
SECTION 240—ELECTRICAL OPERATION AND TESTS
Group 00—Specifications and Special Tools
Group 05—General information and Diagrams
Group 10—Charging Circuit
Group 15—Starting Circuit
Group 20—Lighting Circuits
Group 25—Instrument and Accessory Circuits
Group 30—Power Front-Wheel Drive
Group 35—Electrical Remote Control and Outlet Socket
SECTION 250—POWER TRAIN OPERATION AND TESTS
Group 00—Specifications and Special Tools
Group 05—Perma-CIutch Systems Operation
Group 10—Perma-Clutch Systems Tests
Group 15—Power Shift Transmission Operation
Group 20—Power Shift Transmission Tests
Group 25—Differential and Final Drive
Group 30—Power Front-Wheel Drive
SECTION 260—STEERING/BRAKES OPERATION AND TESTS
Group 00—Specifications and Special Tools
Group 05—Power Steering
Group 10—Power Brakes
SECTION 270—HYDRAULIC OPERATION AND TESTS
Group 00—Specifications and Special Toots
Group 05—Hydraulic System Operation
Group 10—Hydraulic System Tests
Group 15—Miscellaneous Hydraulic Components
Group 20—Hydraulic Pumps
Group 25—Rockshaft and Implement Hitches
Group 30—Selective Control Valve and Remote Cylinder
SECTION 290—OPERATOR STATION OPERATION AND TESTS
Group 00—Specifications and Special Tools
Group 05—Air Conditioning System
Group 10—Heating System

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