Hino 500 Series Truck Chassis FD7J Body Mounting Manual
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This is the COMPLETE Official Body Mounting for the Hino Trucks .
This manual contains chassis specifications and instructions particular to FD model of
HINO 500 series with EURO-5 in the medium duty trucks..
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
and/or final stage manufacturers (hereinafter collectively referred to as Body and
Equipment Manufacturers), to provide;
• Technical instructions for Hino truck chassis with cab for modification and mounting of bodies,
• An aid to Body and Equipment Manufacturers for producing safe vehicles under their
own discretion and responsibility,
• Other general advice for installation, modification or alteration,
when Body and Equipment Manufacturers install any body or other equipment or device
on Hino truck chassis with cab (hereinafter collectively referred to as Hino Chassis), or
modify or alter a Hino Chassis.
Models And Serials :
Truck Chassis Model FD7J
(MODEL) (PRODUCTION CODE)
HINO 51024 FD7JJMA
FD7JLMA
FD7JLMA
FD7JLMG
FD7JPMA
FD7JPMG
HINO 51026 FD7JLMG
FD7JPMG
CONTENTS :
1. VEHICLE SUMMARY
MODEL CODE
IDENTIFICATION NUMBER
CHASSIS SPECIFICATIONS
2. GENERAL PRECAUTIONS
FIRE SHIELD
CLEARANCE BETWEEN CAB AND REAR BODY OR EQUIPMENT
RECOMMENDED POSITIONS OF U-BOLTS
RECOMMENDED POSITIONS OF REAR FENDERS AND MUDGUARDS
PRECAUTION FOR ENGINE ECU
PRECAUTION FOR EXHAUST SYSTEM
ELECTRIC WELDING WORK
NOTES ON ADDITIONAL WIRING IN THE ENGINE COMPARTMENT
PRECAUTION OF THE ANTENNA POSITION
NOTES ON SYSTEM CONTROL COMPUTERS
PRECAUTION FOR ADDITIONAL FUEL TANK
PRECAUTION FOR THE FUEL HOSE
PRECAUTION FOR REMOVE NYLON TUBE FROM CONNECTOR
ADJUSTMENT OF LIGHT AXIS OF HEADLIGHT
PRECAUTION FOR VEHICLE TO BE PROVIDED HID LIGHT AXIS SENSOR
MAX. AND MIN. BODY WIDTH BY REGULATION CONTROL
PRECAUTION FOR SRS AIR BAG
PRECAUTION FOR FRONT UNDER-RUN PROTECTOR (FUP)
3. CHASSIS MASS & FRAME SECTION MODULUS
CHASSIS MASS
MASS OF THE OPTION EQUIPMENT
FRAME SECTION MODULUS
4. SPRINGS & REAR AXLES
SPRING CHARACTERISTICS
CALCULATION FOR HEIGHT OF FRAME UPPER SURFACE FROM GROUND
MAXIMUM VERTICAL DEFLECTION OF REAR WHEELS
MAXIMUM VERTICAL TRAVEL RANGE OF REAR AXLE AND SUSPENSION
MAXIMUM VERTICAL TRAVEL RANGE OF REAR LATERAL ROD
PRECAUTION WHEN WELDING OPERATIONS AROUND THE SUSPENSION PARTS
TRAVEL RANGE OF REAR SPRING
PRECAUTION FOR LEVELING VALVE LEVER
REAR SHOCK ABSORBER
5. P.T.O. AND CONTROL
PROVISION OF P.T.O. AND CONTROL
TRANSMISSION SIDE POWER TAKE OFF (OPT)
ENGINE REAR END POWER TAKE OFF
TRANSFER POWER TAKE OFF (OPT)
ENGINE CONTROL FOR BODY OR EQUIPMENT
REAR BODY CONTROL LEVER
6. ELECTRICAL SYSTEMS
FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK
SPARE POWER TERMINALS
ELECTRIC WIRING OF SPARE OUTLET
PRECAUTION FOR INSTALLING WIRES, etc., TO CAB
REAR COMBINATION LAMP
OTHER LAMPS
BACK-UP BUZZER
ELECTRICAL WIRING DIAGRAMS
SEMI-TRAILER ELECTRICAL CONNECTION
7. PAINTING
GENERAL PRECAUTIONS FOR PAINTING
NOTE ON THE TOP COAT OF PAINT
HOW TO REMOVE THE PARTS OF CAB
PROCEDURE FOR ADHERING ORNAMENTS
MOUNTING AND STICKING OF DOOR WEATHER STRIP
HOW TO MOUNT THE MAIN AND SUB SEAL
CAUTIONS FOR PAINTING TILT CYLINDER ROD
HANDLING OF LAMINATED WINDSHIELD
HANDLING OF COMPUTERS (ECU)
PRECAUTIONS FOR FITTING AND STORING THE CAUTION PLATE
CAUTIONS FOR PAINTING THE TIRE WHEELS
8. CHASSIS DRAWINGS
CAB DRAWINGS
CAB BACK DRAWINGS
CHASSIS DRAWINGS
CHASSIS FRAME DRAWINGS
9. MOUNTING OF CHASSIS EQUIPMENT
FUEL TANK
AIR TANK & AIR BOOSTER
BATTERY
EXHAUST SYSTEM
10. OTHER
BRAKE PIPING DIAGRAM
LICENSE PLATE BRACKET
SEMI-TRAILER BRAKE COUPLING (FOR TRACTOR ONLY)
11. REGULATION
HANDLING PRECAUTIONS OF CATALYST MUFFLER
HANDLING OF PARTS FOR MEETING THE EXTERNAL NOISE CONTROL REGULATION
REQUIREMENTS FOR 3RD ADR (AUSTRALIAN DESIGN RULE)
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