Detroit Diesel DD13 DD15 DD16 EPA10 Official Application & Installation Manual
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This is the COMPLETE Official Application & Installation Manual for the Detroit Diesel Engine .
This manual discusses the proper application and installation of the Detroit DD Platform engine.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
General information on safety precautions and on accessing installation drawings
Specific component and accessory information on various production models
Information on the air inlet, exhaust, cooling, fuel, lubrication, electrical, mounting, and starting aid systems.
Models And Serials :
DDC-SVC-MAN-0131
EPA10 DD Platform
CONTENTS :
1 California Proposition 65 Warning and Engine Idle Notice
2 Attention
3 Abstract
4 Introduction
4.1 Introduction
5 Safety Precautions
5.1 Safety Precautions
6 Engine and Accessory Identification
6.1 Engine and Accessory Identification Description
6.2 Major Component Locations
6.3 Engine Identification
6.4 Engineering Change Log – Engine and Accessory Identification
7 Air Inlet System
7.1 Air Inlet System Description
7.2 Installation Requirements
7.3 Design Guidelines
7.4 Testing Requirements
7.5 Test – Air Inlet System
7.6 Engineering Change Log – Air Inlet System
8 Exhaust Gas Recirculation System
8.1 Exhaust Gas Recirculation (EGR) System Description
8.2 Installation and Design Requirements
8.3 Testing Requirements
8.4 Engineering Change Log
9 Exhaust System
9.1 Exhaust System Description
9.2 Installation Requirements
9.3 Design Requirements
9.4 Testing Requirements
9.5 Engineering Change Log
10 Exhaust Gas Aftertreatment
10.1 Exhaust Gas Aftertreatment Overview
10.2 Installation Approval Summary List
10.3 ATS Assembly Operation
10.4 Protection From Heat
10.5 ATS Mounting
10.6 ATS Electronics
10.7 Exhaust Piping
10.8 Fuels and Lube Oil Blending
10.9 Handling
10.10 Auxiliary Power Unit (APU)-Exhaust Systems
10.11 Engineering Change Log
11 EPA2010 Selective Catalyst Reduction (SCR) System
11.1 Selective Catalyst Reduction (SCR)
11.2 Diesel Exhaust Fluid (DEF) Tank
11.3 Ambient Environmental Conditions
11.4 Specifications
11.5 Fluid Connections
11.6 Component Orientation
11.7 Electrical Connectors
11.8 Shipping, Handling and Shelf Life
11.9 System Testing
11.10 Diesel Exhaust Fluid (DEF)
11.11 Engineering Change Log
12 Cooling System, Air-to-Air Charge Cooling
12.1 Cooling System, Charge Air Cooling System Description
12.2 Jacket Water Cooling System
12.3 Thermostat
12.4 Water Pump
12.5 Types of Cooling Systems
12.6 Charge Air Cooling
12.7 Cooling System Performance Requirements
12.8 Charge Air Cooling Requirements
12.9 Vehicle Sign-Off
12.10 Cooling System Design Considerations
12.11 Charge Air Cooling Design Guidelines
12.12 Heat Exchanger Selection
12.13 Fan System Recommendations and Fan Selection
12.14 Radiator Component Design
12.15 Cooling System Evaluations Tests
12.16 Cooling System Diagnostics and Troubleshooting Guide
12.17 Maintenance
12.18 Engineering Change Log
13 Fuel System
13.1 Fuel System Description
13.2 Fuel System Equipment / Installation Guidelines
13.3 Fuel Selection
13.4 Engineering Change Log
14 Lubrication System
14.1 Lubrication System Description
14.2 Lubrication Oil Selection
14.3 Lubrication Filter
14.4 Engine Component Oil Supply Requirements
14.5 Component Options and Installation Requirements
14.6 Operation and Maintenance
14.7 Engineering Change Log
15 Electrical System
15.1 Electrical System Description
15.2 Installation Requirements
15.3 Engineering Change Log
16 Mounting System
16.1 Mounting System Description
16.2 Solid Mounting Systems
16.3 Flexible Mounting Systems
16.4 Installation Requirements
16.5 Engine Support
16.6 Engineering Change Log
17 Torsional Analysis
17.1 Torsional Analysis Description
17.2 Mass Elastic Data
17.3 Torsional Analysis Request Form
17.4 Engineering Change Log
18 Auxiliary Air Systems
18.1 Air Compressor
18.2 Air Starters
18.3 Installation Requirements
18.4 Engineering Change Log
19 Cold Weather Starting and Starting Aid Systems
19.1 Cold Weather Starting and Starting Aid Systems Description
19.2 Preparation
19.3 Cold Weather Starting
19.4 Cold Weather Operation
19.5 Engineering Change Log
20 Accessory Drive System
20.1 Belt Drive
20.2 Bending Moment
20.3 Front Engine Power Take-off (FEPTO)
20.4 Geartrain
20.5 Rear Engine Power Take-off (REPTO)
20.6 Power Steering Pump Drives
20.7 Engineering Change Log
21 Auxiliary Power Units (APU)
21.1 Auxiliary Power Units (APU) Overview
21.2 APU Description
21.3 Installation Requirements
21.4 APU Engine Start-up Procedure
21.5 Example Installation Photos
21.6 Engineering Change Log
22 Engine Brake
22.1 Engine Brake
22.2 Engineering Change Log
23 Options
23.1 Options – Flywheel
23.2 Options – Oil Pan
23.3 Options – Dipstick
23.4 Options – Cylinder Head Cover
23.5 Options – Front Mount Support
23.6 Options – Intake Air Pipe
23.7 Options – Vibration Damper
23.8 Options – Front End Accessory Drive (FEAD)
23.9 Options – Turbocharger Compressor
23.10 Options – Turbo Boost Pipe
23.11 Options – Coolant Outlet
23.12 Options – Coolant Inlet
23.13 Options – Air Compressor
23.14 Options – Filter – Oil/Coolant
23.15 Options – Filter – Fuel
23.16 Options – Filters – Aftertreatment
23.17 Engineering Change Log
24 Appendix A: Abbreviations / Acronyms
24.1 Acronyms and Abbreviations
25 Appendix B: Vendors
25.1 Vendors
26 Appendix C: Glossary of Terms
26.1 Glossary of Terms
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