Daf ZF Intarder With Idling Loss Reducing Device CF 75 CF 85 XF 95 YTZ 95 XF105 Official Component Manual
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This is the COMPLETE Official Component manual for the Daf Trucks .
This manual contain high-quality diagrams, schematics, pictures, step-by-step instructions on how to service and repair your trucks DAF
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
Models And Serials :
All Years & Serials Covered
CONTENTS :
Preface......................................................................3
Work safety ............................................................4
Instruction for repairs ........................................5
Required materials ..............................................7
Adjustment data...................................................8
Tightening torques ............................................ 9
Special tools ..........................................................14
Heat exchanger position: horizontal.............19
Transmission illustration ....................................20
Sectional drawing .................................................21
1.Disassembly
1.1Remove oil filter.........................................................1-1
1.2Remove heat exchanger, solenoid valve, reservoir and temperature sensor .......1-2
1.3Reservoir disassembly .............................................1-3
1.4Removal of Intarder from basic transmission ........ 1-4
1.5Oil pump removal ............................................................. 1-5
1.6Removal of control unit housing and valves ...........1-7
1.7Spur gear removal...............................................................1-8
1.8Removal of stator.................................................................1-9
1.9Removal of rotor...................................................................1-10
1.10Idling reduction valve....................................................... 1-11
1.11Disassembly of preload valve.........................................1-11
2.Assembly
2.1Installing the idling reduction valve .............2-1
2.2Installing the preload valve .............................2-1
2.3Rotor installation ..................................................2-2
2.4Stator assembly.................................................................................................................2-3
2.5Stator, taper roller bearing and spur gear installation .....................................2-4
2.6Fitting taper roller bearing to rotor and adjusting taper roller bearing .. 2-5
2.7Fitting valves and attaching the control housing.............................................2-6
2.8Oil pump assembly and mounting.........................................................................2-8
2.9Measuring end float.....................................................................................................2-9
2.10Reservoir assembly.................................................................................................... 2-12
2.11Heat exchanger, solenoid valve, reservoir and temperature sensor assembly.................. 2-13
2.12 Fitting heat exchanger ........................................................................................................................... 2-14
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