Daf ZF 6S850 6S890 Gearbox Official Component Manual

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Daf ZF 6S850 6S890 Gearbox Official Component Manual

The Best PDF Manuals Online Includes : Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization !

This is the COMPLETE Official Component manual for the Daf Gearbox Trucks .
This manual contain high-quality diagrams, schematics, pictures, step-by-step instructions on how to service and repair your Gearbox trucks DAF

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.

With this information, you will get a detailed description of the spare parts and will be able to replace, lubricate, or repair the part you need. If a system crashes, use diagrams and recommendations, and you can easily eliminate them. If you have any questions about the repair or maintenance of trucks this series - refers to this manual, where you will find answers to your questions. Pay special attention to the "safety" section, which would avoid breakdowns and injuries.

Models And Serials :

All Years & Serials Covered

CONTENTS :

Preface . . . . . . . . . . . . . . . . . . . . . . . .3
Important information . . . . . . . . . . 4
Instructions for carrying out repairs . . . . . . . . . . . . . . . . . .5
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Adjustment data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table of springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1 Output . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Output flange . . . . . . . . . . . . . . . . . . 1-1
1.2 Speedometer worm or pulse disc and radial sealing ring . . . 1-2
1.3 Speedometer connection piece or pulse sensor . . . . . . . . . . . 1-3
1.4 Reversing lamp switch and pawl stop . . . . . . . . . . . . . . . . . . . . .1-4
2 Shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Removing and installing selector . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Removing and installing peripheral parts . . . . . . . . . . . . . . . . . 2-2
2.3 Dismantling and reassembling selector . . . . . . . . . . . . . . . . . . .2-4
2.4 Shift patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
3 Reverse gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
4 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .4-1
4.1 Clutch housing, separate version . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Clutch housing, integrated version . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3Thrust rods, selector clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
4.4 Output bearing and radial sealing ring . . . . . . . . . . . . . . . . . . .4-10
5 Transmission housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
6 Input shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.1 Removing and dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Assembling and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
7 Main shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
8 Layshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


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