Cummins QSK19 CM850/CM2150 MCRS Engine Official Operation and Maintenance Manual - Windows Software
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This is the COMPLETE Official Operation and Maintenance Manual for the Cummins Engine .
This manual contains deep information about maintaining, and servicing your Cummins.
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Models And Serials :
QSK19 CM850 MCRS
QSK19 CM2150 MCRS
Bulletin Number: 366120
CONTENTS :
front
(3666120-titlepage) Titlepage
(om-frwd) Foreword
(refno) Important Reference Numbers
Section i - Introduction
(99-204-001) To the Owner and Operator
(99-204-002-om) About the Manual
(99-204-003-om) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-om-ind) General Safety Instructions
(99-204-007-om) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms and Abbreviations
Section E - Engine Identification
(20-100-001-om) Engine Identification
(20-100-002-om) Engine Diagrams
Section 1 - Operating Instructions
(99-101-999-om-ind) Operating Instructions - Overview
(00-101-014-om-ind) Normal Starting Procedure
(102-101-004) Cold Weather Starting
(102-101-018) Starting Procedure After Extended Shutdown or Oil Change
(99-101-015-om-ind) Operating the Engine
(99-101-008-om) Engine Operating Range
(99-101-009-om) Engine Shutdown
(20-101-007) Electronic Controlled Fuel System
(99-101-002) Electromagnetic Interference (EMI)
Section 2 - Maintenance Guidelines
(99-102-999) Maintenance Guidelines - Overview
(20-102-004) Tool Requirements
(20-102-002-om) Maintenance Schedule
(99-102-001) Maintenance Record Form
Section 3 - Maintenance Procedures at Daily Interval
(99-103-999) Daily Maintenance Procedures - Overview
(99-010-058) Air Intake Piping
(99-010-059) Air Cleaner Restriction
(99-012-021) Air Tanks and Reservoirs
(99-007-043-om) Lubricating Oil Level
(99-008-066) Coolant Level
(99-010-015) Air Cleaner Precleaner
(99-016-009) Marine Gear
(99-008-067) Sea Water Strainer
(102-007-067-om) Eliminator Filter
(99-007-087) Centinel™ Oil Level
(28-006-011-om) Fuel Filter, Remote Mounted
(99-006-043) Fuel-Water Separator
Section 4 - Maintenance Procedures at 250 Hours or 6 Months
(99-999-999) Maintenance Procedures - Overview
(20-006-015-om) Fuel Filter (Spin-On Type)
(20-006-075-om) Fuel Filter (Stage 1)
(20-006-076-om) Fuel Filter (Stage 2)
(20-007-002-om) Lubricating Oil and Filters
(99-003-018) Crankcase Breather Tube
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration
(20-008-006-om) Coolant Filter
(102-012-001) Air Compressor Air Cleaner Element
(20-013-005-om) Drive Belt, Alternator
(20-008-002-om) Drive Belt, Cooling Fan
(99-008-040) Fan, Cooling
(20-019-043-om) Engine Wiring Harness
(00-008-059) Zinc Anode
(20-010-057-om) Intake Manifold Pressure
Section 5 - Maintenance Procedures at 1,000 Hours
(99-999-999) Maintenance Procedure - Overview
(20-007-066) Eliminator Filter Centrifuge
Section 6 - Maintenance Procedures at 1000 Hours or 1 Year
(99-999-999) Maintenance Procedure - Overview
(20-007-013-om) Lubricating Oil Filter (Spin-On)
Section 7 - Maintenance Procedures at 1500 Hours or 1 Year
(99-999-999) Maintenance Procedures - Overview
(20-008-036-om) Fan Hub, Belt Driven
(20-003-001-om) Crankcase Breather (External)
(20-001-016-om) Crankshaft
(99-013-007) Batteries
(102-016-010-om) Engine Mounts
(99-008-086) Cooling System Hoses
(20-008-057-om) Sea Water Pump
(99-000-009) Engine Steam Cleaning
(20-007-001) Engine Oil Heater
(20-008-023) Engine Coolant Heater
Section 8 - Maintenance Procedures at 6000 Hours or 2 Years
(99-999-999) Maintenance Procedure - Overview
(20-008-018-om) Cooling System
(20-008-036-om-rep) Fan Hub, Belt Driven
(20-008-030-om-rep) Fan Drive Idler Pully Assembly
(20-008-062-om-rep) Water Pump
(99-012-015) Air Compressor Discharge Lines
(99-001-052) Vibration Damper, Viscous
Section 9 - Maintenance Procedures at 10,000 Hours
(20-006-026-om) Injector
(20-010-033-om) Turbocharger
Section A - Adjustment, Repair, and Replacement
(20-003-011-om) Rocker Lever Cover
(20-005-016-om) Fuel Pump
(20-006-051-om) Injector Supply Lines (High Pressure)
(20-007-009) Lubricating Oil Dipstick
(20-008-001-om) Belt Guard
(20-008-002-om) Drive Belt, Cooling Fan
(20-008-087-om) Cooling Fan Belt Tensioner
(20-010-060) Air Cleaner Element, Paper Type
(102-010-061) Air Cleaner Element, Single Heavy Duty Dry Type
(102-010-062) Air Cleaner Element, Dual Heavy Duty Dry Type
(102-010-063) Air Cleaner Element, Cartridge Type
(102-012-022) Air Starting Motor
(99-013-009) Battery Cables and Connections
Section D - System Diagrams
(00-200-999) System Diagrams
(20-200-001-om) Flow Diagram, Fuel System
(20-200-002) Flow Diagram, Lubricating Oil System
(20-200-003-om) Flow Diagram, Cooling System
(20-200-004) Flow Diagram, Air Intake System
(20-200-005-om) Flow Diagram, Exhaust System
(20-200-006) Flow Diagram, Compressed Air System
Section L - Service Literature
(20-205-001-om) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog
Section S - Service Assistance
(99-202-002) Routine Service and Parts
(99-202-003) Emergency and Technical Service
(99-202-004) Problem Solving
(99-202-005) Division and Regional Offices
(99-202-006) Distributors and Branches
(99-202-007) Regional Offices - International
(99-202-008) Distributors - International
Section SS - Seasonal Storage (Marine Only)
(99-000-005-om) Engine Storage - Long Term
(99-000-014) Seasonal Storage
Section TS - Troubleshooting Symptoms
(99-t00-001-om) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptom Charts
(3666120-t023-om) Coolant Temperature is Above Normal - Sudden Overheat
(3666120-t024-om) Coolant Temperature is Below Normal
(3666120-t026-155-om) Coolant Temperature Above Normal (Marine)
(3666120-t043-om) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(3666120-t044-om) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(3666120-t057-om) Engine Power Output Low
(3666120-t061-011-om) Engine Runs Rough at Idle, Warm Engine
(3666120-t072-om) Engine Starts But Will Not Keep Running
(3666120-t077-om) Engine Will Not Crank or Cranks Slowly (Air Starter)
(3666120-t078-om) Engine Will Not Crank or Cranks Slowly (Electric Starter)
(3666120-t080-om) Engine Will Not Reach Rated Speed (RPM)
(3666120-t081-om) Engine Will Not Shut Off
(3666120-t081-006-om) Exhaust Smoke Excessive Under Load
(3666120-t092-5-om) Fuel Leak - External
(3666120-t105-om) Lubricating Oil Pressure Low
Section V - Maintenance Specifications
(20-018-015) General Engine
(20-018-016) Fuel System
(20-018-017) Lubricating Oil System
(20-018-018) Cooling System
(102-018-019) Air Intake System
(20-018-020) Exhaust System
(20-018-021) Electrical System
(20-018-022) Compressed Air System
(20-018-024) Cummins/Fleetguard® Filter Specifications
(102-018-002) Fuel Recommendations and Specifications
(102-018-003) Lubricating Oil Recommendations and Specifications
(102-018-004) Coolant Recommendations and Specifications
(99-018-005) Drive Belt Tension
(20-018-006) Engine Component Torque Values
(99-018-009) Capscrew Markings and Torque Values
(99-018-010) Fraction, Decimal, Millimeter Conversions
(99-018-011) Newton-Meter to Foot-Pound Conversions
(99-018-012) Pipe Plug Torque Values
(99-018-013) Tap-Drill Chart - U.S. Customary and Metric
(99-018-014) Weights and Measures - Conversion Factors
Section W - Warranty
(3381307) All Diesel Engines Worldwide Generator Drive
(3381321) All Engines U.S. and Canada Industrial (Off-Highway)
(3381322) All Engines International Industrial (Off-Highway)
(3381775) All Engines Worldwide Marine/Commercial Propulsion and Auxiliary Products
(3381863) All Engines Worldwide Marine Recreational Propulsion Products
(ind-frt) California Emission Control System Warranty, Off-Highway
(ind-qsk19-qsk23) Coverage
(ind-bck) Owners Warranty Responsibility
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