Komatsu WA500-6 Wheel Loader Official Field Assembly Instruction Manual
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This is the COMPLETE Official Field Assembly Instruction Manual for the Komatsu Wheel Loader .
This manual describes how to assemble the units into the complete
machine in the field.
It's contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Field Assembly Instruction manual provides you with everything you need to know in order to assembly your tractor safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.
Models And Serials :
55001 and up
CONTENTS :
1. Drawings of removed units ......................................................................1
2. Dimensions of removed units ................................................................. 2
3. Transportation of removed units ............................................................. 3
4. Assembly procedure, necessary equipment, and schedule ....................4
5. Layout of work space............................................................................... 5
6. Necessary tools and equipments..............................................................6
7. Assembly procedure
A-0 Positioning front and rear axles and bare machine ............................. 12
A-1 Positioning chassis on bare machine (Frame stand) .......................... 13
A-2 Installing rear axle ............................................................................... 15
A-3 Installing rear drive shaft ......................................................................20
A-4 Installing front axle assembly .............................................................. 21
A-5 Installing front drive shaft .................................................................... 23
A-6 Installing rear tires and wheel assembly ............................................. 24
A-7 Installing front tires and wheel assembly..............................................25
A-8 Installing bucket................................................................................... 26
A-9 Installing cab assembly ....................................................................... 31
A-10 Installing ROPS canopy assembly .................................................... 38
A-11 Installing front lamp assembly............................................................ 40
A-12 Installing floor handrail assembly (right).............................................41
A-13 Installing muffler stack........................................................................42
A-14 Installing counterweight..................................................................... 43
A-15 Installing ladder assembly...................................................................45
A-16 Installing front fender.......................................................................... 46
A-17 Installing floor handrail and rear access step......................................47
A-18 Installing floor mat ............................................................................. 53
M-1 Bleeding air from brake line................................................................. 54
M-2 Greasing work equipment and chassis ............................................... 55
M-3 Adjusting bucket positioner ................................................................. 56
M-4 Adjusting boom kick-out ...................................................................... 57
M-5 Inspection of all parts .......................................................................... 58
M-6 Starting engine .................................................................................... 59
M-7 Bleeding air from piston pump.............................................................. 61
M-8 Bleeding air from work equipment hydraulic circuit ............................. 62
Appendix
Field assembly inspection report
