Case IH Puma 150 CVT Puma 165 CVT Tier 4B (Final) Tractors Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Tractor.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Tractor.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes,
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PUMA 150 CVT
PUMA 150
PUMA 165 CVT
PUMA 165
Part number 47936459
1st edition English
January 2016
Product Engine
PUMA 150 CVT F4DFE613N*B006
PUMA 165 CVT F4DFE613M*B003
PUMA 150 F4DFE613N*B006
PUMA 165 F4DFE613M
Table of Contents:
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.1
[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.210] Lift pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . 10.8
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . 10.9
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11
[10.408] Oil cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.12
Clutch ....................................................................................... 18
[18.112] Slip clutch or flywheel damper . . . . . . . . . . . . . . . . . . . . 18.1
Transmission.............................................................................. 21
[21.111] Semi-Powershift transmission . . . . . . . . . . . . . . . . . . . . . .21.1
[21.133] Semi-Powershift transmission external controls . . . . . . 21.2
[21.103] Semi-Powershift transmission lubrication system. . . . . 21.3
[21.152] Semi-Powershift transmission internal components . . .21.4
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . .21.5
[21.504] Continuously Variable Transmission (CVT) . . . . . . . . . . .21.6
[21.505] Continuously Variable Transmission (CVT) external controls . .21.7
[21.506] Continuously Variable Transmission (CVT) lubrication system .21.8
[21.507] Continuously Variable Transmission (CVT) internal components . 21.9
[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.10
[21.166] Overdrive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.11
Four-Wheel Drive (4WD) system ........................................... 23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . ..23.1
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2
Front axle system ......................................................................25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . 25.3
[25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . .25.4
Rear axle system........................................................................ 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . .27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
[27.126] Spur gear and final drives . . . . . . . . . . . . . . . . . . . . . . . . . 27.4
Power Take-Off (PTO) ................................................................. 31
[31.101] Rear mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . .31.2
[31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . .31.3
[31.116] Three-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . 31.4
[31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . .31.5
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.300] Pneumatic service brakes. . . . . . . . . . . . . . . . . . . . . . . . . . .. 33.2
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . 33.3
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . 33.4
[33.224] Trailer brake pneumatic control . . . . . . . . . . . . . . . . . . . . . 33.5
Hydraulic systems.....................................................................35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . .35.3
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.4
[35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.322] Regulated/Low pressure system . . . . . . . . . . . . . . . . . . . 35.6
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.7
[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . 35.8
[35.160] Front hitch controls and lines . . . . . . . . . . . . . . . . . . . . . 35.9
[35.162] Front hitch cylinders and lines . . . . . . . . . . . . . . . . . . . . . 35.10
Pneumatic system ...................................................................... 36
[36.100] Pneumatic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1
Hitches, drawbars, and implement couplings.................................. 37
[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1
[37.120] Rear three-point hitch linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2
[37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.3
Frames and ballasting ................................................................. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
Steering..................................................................................... 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . 41.3
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . ... 41.5
Wheels...................................................................................... 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 44.2
Cab climate control ...................................................................50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems ....................................................................... 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.3
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.4
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . 55.8
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.9
[55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.020] Transmission speed sensors. . . . . . . . . . . . . . . . . . . . . . . . . .55.11
[55.021] Transmission pressure sensors . . . . . . . . . . . . . . . . . . . . . . .55.12
[55.022] Transmission temperature sensors . . . . . . . . . . . . . . . . . . . 55.13
[55.023] Transmission position sensors . . . . . . . . . . . . . . . . . . . . . . .55.14
[55.610] Ground speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.15
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . .55.16
[55.048] Rear Power Take-Off (PTO) control system . . . . . . . . . . . .55.17
[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . 55.18
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . 55.19
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.20
[55.035] Remote control valve electric control . . . . . . . . . . . . . . . . .55.21
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. .55.22
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system.55.23
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24
[55.130] Rear three-point hitch electronic control system . . . . . . . 55.25
[55.911] Global Positioning System (GPS) . . . . . . . . . . . . . . . . . . . . . 55.26
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . .55.27
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . 55.28
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.29
Platform, cab, bodywork, and decals ............................................. 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.2
[90.116] Fenders and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
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