Case SV212 & SV216 Vibratory Roller Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case SV212 & SV216 Vibratory Roller.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Vibratory Roller.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
Cre 7-29530
Table of Contents:
SECTION 00 - MAINTENANCE
CHAPTER 1 - General Instructions
Introduction ........................................................................................................................................................ 1
Safety instructions.............................................................................................................................................. 3
Environmental measures and health precautions.............................................................................................. 6
Product identification.......................................................................................................................................... 8
Torque specifications......................................................................................................................................... 9
CHAPTER 2 - General Specifications
Description of the machine ................................................................................................................................ 1
Fluids and lubricants .......................................................................................................................................... 2
Specifications..................................................................................................................................................... 5
Overall machine dimensions.............................................................................................................................. 9
CHAPTER 3 - Troubleshooting
Troubleshooting - Engine................................................................................................................................... 2
Troubleshooting - Hydraulic system oil overheating - emulsifying..................................................................... 3
Troubleshooting - Vibration................................................................................................................................ 3
Troubleshooting - Travel .................................................................................................................................... 5
Troubleshooting - Brakes................................................................................................................................... 6
Troubleshooting - Steering................................................................................................................................. 6
SECTION 10 - ENGINE
CHAPTER 1 - Removal and installation
Specifications..................................................................................................................................................... 1
Description......................................................................................................................................................... 2
Torque specifications......................................................................................................................................... 4
Special tools....................................................................................................................................................... 4
Removal............................................................................................................................................................. 6
Installation........................................................................................................................................................ 13
Accelerator cable assembly removal and installation ...................................................................................... 13
SECTION 21 - TRANSMISSION
CHAPTER 1 - Hydraulic motor
Description......................................................................................................................................................... 2
Specifications..................................................................................................................................................... 3
Torque specifications......................................................................................................................................... 3
Disassembly....................................................................................................................................................... 3
Reconditioning and replacement ....................................................................................................................... 5
Assembly ........................................................................................................................................................... 8
CHAPTER 2 - Travel reduction gear
Specification....................................................................................................................................................... 1
Torque specifications......................................................................................................................................... 2
Special tools....................................................................................................................................................... 2
Exploded view of travel brake............................................................................................................................ 6
Disassembly and assembly ............................................................................................................................... 7
Brake test........................................................................................................................................................... 9
Exploded view.................................................................................................................................................. 10
Disassembly and assembly ............................................................................................................................. 11
SECTION 29 - HYDROSTATIC DRIVE
CHAPTER 1 - Pumps - Cento drive coupling
Specifications..................................................................................................................................................... 1
Tightening torque............................................................................................................................................... 1
Description......................................................................................................................................................... 2
Special tools....................................................................................................................................................... 3
Removal of pumps, Cento clutch....................................................................................................................... 3
Cento drive coupling .......................................................................................................................................... 7
SECTION 35 - HYDRAULIC SYSTEM
CHAPTER 1 - Hydraulic cylinders
Torque Specifications ........................................................................................................................................ 1
Description......................................................................................................................................................... 2
Special tools....................................................................................................................................................... 3
Hood hydraulic cylinders.................................................................................................................................... 5
Cab hydraulic cylinder........................................................................................................................................ 7
Hydraulic cylinders............................................................................................................................................. 7
CHAPTER 2 - Vibration Motor
Description......................................................................................................................................................... 2
Specifications..................................................................................................................................................... 3
Torque specifications......................................................................................................................................... 3
Disassembly....................................................................................................................................................... 3
Assembly ........................................................................................................................................................... 9
Supply pressure relief valve adjustment .......................................................................................................... 13
CHAPTER 3 - Hydraulic circuit
Hydraulic installation.......................................................................................................................................... 2
Functional description........................................................................................................................................ 2
Travel without activation .................................................................................................................................... 3
Travel activated, moving forward....................................................................................................................... 4
The multi-function valve..................................................................................................................................... 5
The idler-wheel lock-block on the flow divider ................................................................................................... 6
ASC valve .......................................................................................................................................................... 7
Vibration hydraulics............................................................................................................................................ 8
Vibration without activation ................................................................................................................................ 8
Vibration activated ............................................................................................................................................. 9
Steering hydraulics .......................................................................................................................................... 10
Steering without activation............................................................................................................................... 11
Steering to the right.......................................................................................................................................... 12
Lifting hydraulics .............................................................................................................................................. 13
Lifting of the cab or hood ................................................................................................................................. 14
Lowering the cab and hood.............................................................................................................................. 15
Reservoir hydraulics ........................................................................................................................................ 16
Hydraulic reservoir ........................................................................................................................................... 16
Discharging of closed circuits .......................................................................................................................... 17
Brake release - emergency towing .................................................................................................................. 18
Test points ....................................................................................................................................................... 19
Releasing transmission and wheel hydraulic motor brakes ............................................................................. 20
Hydraulic diagram............................................................................................................................................ 22
CHAPTER 4 - Hydraulic pump
Specifications..................................................................................................................................................... 1
Torque specifications......................................................................................................................................... 1
Description......................................................................................................................................................... 2
Disassembly....................................................................................................................................................... 3
Reconditioning and replacement of parts .......................................................................................................... 8
Assembly ......................................................................................................................................................... 14
Inspection and adjustments ............................................................................................................................. 26
SECTION 39 - FRAMES
CHAPTER 1 - Drum
Description......................................................................................................................................................... 2
Specifications..................................................................................................................................................... 4
Torque specifications......................................................................................................................................... 4
Special tools....................................................................................................................................................... 4
Drum removal .................................................................................................................................................... 7
Vibrator plate assembly ................................................................................................................................... 14
Removal of the right side of the drum.............................................................................................................. 16
Inspection and adjustment of vibration frequency............................................................................................ 19
CHAPTER 2 - Articulation
Specifications..................................................................................................................................................... 1
Torque specifications......................................................................................................................................... 1
Description......................................................................................................................................................... 2
Special tools....................................................................................................................................................... 3
Disassembly....................................................................................................................................................... 4
CHAPTER 3 - Drum Segments and Scrapers
Specifications..................................................................................................................................................... 1
Hardware torque ................................................................................................................................................ 1
Special tools....................................................................................................................................................... 1
Description......................................................................................................................................................... 2
Segment installation........................................................................................................................................... 3
SECTION 41 - STEERING
CHAPTER 1 - Control
Specifications..................................................................................................................................................... 1
Special tools....................................................................................................................................................... 1
Description......................................................................................................................................................... 2
Fault finding - steering ....................................................................................................................................... 3
Disassembly and assembly of steering wheel ................................................................................................... 3
CHAPTER 2 - Steering cylinders
Specifications..................................................................................................................................................... 1
Special torques .................................................................................................................................................. 1
Special tools....................................................................................................................................................... 2
Removal of steering cylinders............................................................................................................................ 3
Replacing the seals............................................................................................................................................ 4
CHAPTER 3 - Steering control valve
Specifications..................................................................................................................................................... 1
Tightening torques ............................................................................................................................................. 1
Description......................................................................................................................................................... 2
Special tools....................................................................................................................................................... 3
Disassembly....................................................................................................................................................... 4
Reassembly ....................................................................................................................................................... 7
Functional check.............................................................................................................................................. 12
SECTION 50 - HEATER - AIRCONDITIONING
CHAPTER 1 - Removal and installation
Specifications..................................................................................................................................................... 1
Removal............................................................................................................................................................. 2
Defects in the airconditioning system ................................................................................................................ 4
Replacing (tightening) the belt ........................................................................................................................... 5
SECTION 55 - ELECTRICAL CIRCUIT
CHAPTER 1 - Wiring diagram
Electrical installation .......................................................................................................................................... 1
SECTION 90 - PLATFORM, CAB
CHAPTER 1 - Operator’s compartment
Torque specifications......................................................................................................................................... 1
Operator’s compartment .................................................................................................................................... 2
Travel brake control adjustment......................................................................................................................... 8
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