Case IH Maxxum 135 Maxxum 150 Maxxum 165 Maxxum 180 Tractors Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Maxxum Tractor.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Maxxum Tractor.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
Print No. 73403962
1st Edition
English 05/09
MAXXUM 135-150-165-180 TRACTORS
Table of Contents:
SPECIFICATIONS
General Instructions
Safety Norms
Refuelling
ENGINE
General Specifications
Assembly Dimensions
Tightening Torques
Special Tools
Engine Cold Start
Cooling System
Lubrication System
Fault Diagnosis
Removing And Installing The Engine In The Tractor
Disassembling The Engine
Assembling The Engine
Checking And Measuring
Valve Clearance Adjustment
Rotary Injection Pump Removal, Installation And Synchronization
CLUTCH
Specifications
Tightening Torques
Sections
Special Tools
Description And Operation
Troubleshooting
LUK Clutch (Removal – Installation)
Hydraulic Clutch Control (Removal – Installation)
Hydraulic Clutch Control (Disassembly-Assembly)
TRANSMISSION
Semi-powershift (range command) transmission
Range command transmission (semi-powershift) calibration, troubleshooting, testing the pressure and creeper
Mechanical Transmission 15×12 (“Synchro Command”)
Mechanical Transmission 16×16
TRANSMISSION SHAFTS
Specifications
Tightening Torques
Special Tools
Sections
Troubleshooting
Description And Operation
Hydraulic Flow Charts
Transmission And Bearing Shaft (Disassembling – Installing)
Transmission Box Shaft Oil Seal (Replacing With The Transmission Box Shaft Removed From The Tractor)
Electro-Hydraulic Clutch Transfer Box (Disassembling – Installing)
FRONT MECHANICAL SHAFT
Specifications
Tightening Torques
Special Tools
Sections
Description And Operation
Troubleshooting – Hydraulic Differential Lock
Mechanical Shaft Set (Disassembling – Installing)
Planetary Gear Set (Disassembly – Installation)
Wheel Hub And Articulated Pins Set (Disassembling – Installing)
Steering Angle Potentiometer (Replacement)
Sprocket Gear/ Differential Transporter (Installing – Disassembling)
Front Clutch Differential Lock (Servicing)
Pinion Of The Front Shaft And Sprocket Gear (Servicing)
Adjusting The Pinion And Sprocket Gear
Front Shaft Differential Set (Servicing)
Articulated Pins And Bearings (Replacement)
Front Wheel Toe-In Test
Front Clutch Differential Lock (Servicing)
MECHANICAL REAR-WHEEL DRIVE
Specifications
Tightening Torques
Special Tools
Sections
Description And Operation
Troubleshooting
Rear Axle Housing (Disassembling – Installing)
Rear Axle Housing (Replacement)
Sprocket Gear And Pinion Adjustments
Adjusting The Hydraulic Pump Intermediate Pinion
Hydraulic Lock Differential Set (Disassembling – Installing)
Rear Differential Lock Set (Disassembling – Installing)
Final Drive Housing (Left Or Right Hand Side) (Disassembling – Installing)
Flywheel Shaft (Disassembling – Installing)
Epicyclical Reducer Set (Disassembling – Installing)
-POWER TAKE OFF
Specifications
Tightening Torques
Special Tools
Section Views
Descnption And Operation
Troubleshooting
Power Take Off (PTO) (Removal – Installation)
BRAKES
Specifications
Tightening Torque
Section Views
Special Tools
Description And Operation
Troubleshooting
Brakes, Right Or Left (Disassembling – Installing)
Main Hydraulic Brake Cylinder (Disassembling – Installing)
Hydraulic Brake System
Parking Brake Set (Disassembling – Installing)
Manual Brake Control
HYDRAULIC SYSTEM
Hydraulic Circuits
Variable Flow Hydraulic Pump
Fixed Displacement Gear Pumps
Electronic Effort Control
Closed Center Remote Control Valves
Open Center Remote Control Valves
Trailer Brake Auxiliary Valve
Auxiliary Cylinder
STEERING
Specifications
Special Tools
Description And Operation
Troubleshooting
System Tests
Hydraulic Steering Distributor (Service)
Disassembling And Installing The Steering Rod
Four-Wheel Drive Vehicles Steering Cylinder – Disassembling And Installing
AUXILIARY UNITS
Specifications
Torques
Special Tools
Safety Measures
Principles Of The Air Conditioner
System Components – Description And Operation
Troubleshooting And Testing The Air Conditioning System
Performance Test Diagnostic
Testing For Leaks, Discharging And Reloading, Washing The System
Servicing The Components (Excluding The Compressor)
Compressor – Servicing (Disassembling The Compressor)
Servicing The Cylinder Head
ELECTRICAL SYSTEM
Introduction
Electronic Instrument Cluster
Analog/Electronic Instrument Panel
Starting System
Charge System
Battery
Electric Schematics
“H” Menu Diagnostic Routines
CAB
Replacing the Glass
Internal Cab Components
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